پٿر Crusher مشين Oem فئڪٽري قيمت
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, بنيادي ڪرشنگ اسٽيج اڪثر ڪري نازڪ رڪاوٽن جو ذريعو آهي. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: بار بار لائنر تبديليون, component fatigue failures, and bearing seizures halt entire production lines, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
اعلي سار سنڀال خرچ: Reactive repair cycles consume labor hours and spare parts budgets. The cumulative cost of unplanned maintenance often exceeds the equipment's capital expense over five years.
غير مطابقت واري پيداوار & پيداوار جي معيار: Wearrelated performance drift leads to offspec product, increasing waste and causing downstream processing issues.
اضافي توانائي واپرائڻ: Inefficient crushing chambers and drive systems result in high power draw per ton of processed material, directly impacting operating costs.
تيز لباس واري حصي جي تباهي: Abrasive or hard feed materials can decimate standard manganese steel, leading to frequent replacement cycles and high consumables expenditure.
Is your primary crushing operation a cost center or a controlled, efficient profit driver? حل صرف هڪ مشين ۾ نه آهي, but in an engineered system designed from the ground up for total cost of ownership.
2. پيداوار جو جائزو
جي [ٺاهيندڙ جو نالو] Primary Jaw Crusher is a heavyduty, stationary crushing machine engineered for the first reduction of hard rock, معدنيات, ۽ تباهي ڪنڪريٽ. Its robust cast steel frame and kinematics are optimized for highvolume primary crushing applications where reliability is nonnegotiable.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (تائين 80% کولہو گپ جو) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (اختياري), جيڪو گنجائش وڌائڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. کمپريشن کرشنگ: Material enters the fixed deeppitched jaw chamber where the oscillating movable jaw exerts immense compressive force against the fixed jaw.
3. خارج ٿيڻ: ڪرش ٿيل مواد ترتيب ڏيڻ واري بند سائڊ سيٽنگ ذريعي نڪرندو آهي (سي ايس ايس) at the bottom, حتمي پيداوار جي ماپ جو تعين ڪرڻ.
4. مواد جي وهڪري: Product is conveyed to secondary screening or crushing stages.
ايپليڪيشن جو دائرو: گرينائيٽ لاء مثالي, بيسالٽ, لوهه, and recycled concrete in quarrying, کان کني, and largescale construction waste recycling plants.
حدون: چپچپا يا پلاسٽڪ مواد لاء مناسب ناهي (مثال, clayrich ore without preprocessing). For higher reduction ratios in a single pass or softer materials, alternative crusher types may be recommended.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي نپ زاويه | ٽيڪنيڪل بنياد: Optimized kinematics for increased feed acceptance and reduced bridging | آپريشنل فائدا: Higher capacity per stroke and fewer operator interventions to clear blockages | ROI اثر: Sustained throughput rates closer to nameplate capacity over a full shift.
HeavyDuty گولي وارو رولر بيئرنگ | ٽيڪنيڪل بنياد: Larger bearing size with L10 life calculations exceeding industry norms | آپريشنل فائدا: Withstands peak shock loads from uncrushable material; extended service intervals | ROI اثر: Reduces risk of catastrophic bearing failure—a leading cause of extended downtime.
ويج بيسڊ سي ايس ايس ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: Mechanically locked wedge system with hydraulic assist option | آپريشنل فائدا: Quick, precise product size changes without shims; لوڊ هيٺ سيٽنگ برقرار رکي ٿو | ROI اثر: Minimizes adjustment downtime from hours to minutes; مسلسل پيداوار جي درجه بندي کي يقيني بڻائي ٿي.
BoltOn Wear Liners & ماڊل فريم ڊيزائن | ٽيڪنيڪل بنياد: Highstrength alloy steel frame with replaceable liner pockets | آپريشنل فائدا: Simplified liner replacement; localized wear repair without major frame welding | ROI اثر: Cuts liner change labor time by up to 40% بمقابله ويلڊ ٿيل ڊيزائن; protects core asset integrity.
PLCIntegrated Overload Protection (اختياري) | ٽيڪنيڪل بنياد: Hydraulic toggle relief system with pressure sensors linked to plant control system | آپريشنل فائدا: Automatically clears tramp metal or uncrushables; resets without manual intervention | آپريشنل فائدا: Prevents damage to pitman, بيئرنگ, and frame; avoids costly repairs from overload events.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي پرائمري جبڑے کولہو حل | دستاويزي فائدو |
| : | : | : | : |
| دستيابي (اپٽائم) | 9294% (مقرر & اڻ شيڊول) | 96%+ (based on field service logs) | +34% اپٽائم |
| Manganese Steel Liner Life (ابراھيندڙ گرينائيٽ) | ~ 450,000 MT throughput في سيٽ | ~550,000 MT throughput per set (verified) | +22% لائنر زندگي |
| توانائي واپرائڻ في ٽين ڪرش ٿيل| Industry average baseline (100%)| Measured reduction via power monitoring systems| 812% kWh/ٽن |
| ناڪامي جي وچ ۾ وچولي وقت (ايم بي ايف) مکيه اجزاء| ~7,500 operating hours| >10,000 ڪم جا ڪلاڪ (calculated)| +33% اعتبار |
5. ٽيڪنيڪل وضاحتون
ماڊل ريفرنس: جي سي 120
فيڊ کولڻ: 1200mm x 850mm
وڌ ۾ وڌ فيڊ سائيز: 750mm ڪنڊ ڊگھائي
بند ٿيل پاسي جي سيٽنگ جي حد: 100mm 250mm
گنجائش جي حد (@ سي ايس ايس): 300 650 MTPH (مواد تي منحصر آهي)
ڊرائيو پاور جي گهرج: 132 kW اليڪٽرڪ موٽر
ڪل وزن (صرف کولہو): ~38,000 kg
مکيه فريم جي تعمير: Fabricated/welded steel plate with cast steel reinforcement at highstress points.
ڦاٽ & بيئرنگ جي وضاحت: Forged eccentric shaft with SKF/FAG spherical roller bearings.
آپريٽنگ جي درجه حرارت جي حد: 30°C to +45°C with standard lubrication system.
مٽي جو انتظام: خشڪ مٽي دٻائڻ واري نظام جي ڪنيڪشن لاءِ تيار.
6. درخواست جا منظر
سخت پٿر جي کوٽائي - گرينائيٽ مجموعي پيداوار
چيلنج: A granite quarry faced severe liner wear on their existing primary crusher every 8 هفتا (~320k tons), causing frequent production stoppages for liner changes exceeding 24 ڪلاڪ هر هڪ.
حل: Installation of our JC120 Jaw Crusher with proprietary manganese steel chemistry and chamber profile optimization.
نتيجا: Achieved an average liner life extension to 11 هفتا (~440k tons). Combined with faster wedgelock changeouts (~ 16 ڪلاڪ), this increased annual crusher availability by approximately 180 پيداواري ڪلاڪ.
وڏي پيماني تي تعمير & ڊيموليشن ويسٽ ري سائيڪلنگ
چيلنج: اي سي&D recycling plant experienced chronic blockages and premature wear when processing reinforced concrete slabs with intermittent rebar mats.
حل: Deployment of our jaw crusher equipped with the hydraulic toggle overload protection system and heavyduty grizzly feeder to scalp fines.
نتيجا: The automated overload system cleared uncrushable rebar tangles within seconds without stopping feed. This reduced unplanned stoppages by over 70% and protected downstream conveyors from metal damage.
7. تجارتي خيالات
Our pricing structure is based on a modular approach:
بنيادي سامان جو درجو: Includes core crusher assembly with standard motor drives and lubrication system.
Operational Readiness Tier: Base tier plus integrated motor starter panel(ايس), prefitted wear liners first set), basic installation toolkit.
پلانٽ انٽيگريڊ ٽيئر: Includes optional features like hydraulic CSS adjustment system PLC interface kit automatic lubrication system
Optional features include customized wear liner profiles special alloy options for specific abrasion/corrosion environments extended warranty packages covering major components
We offer comprehensive service agreements covering scheduled maintenance inspections parts supply priority access to technical support Financing options including leasetoown capital equipment loans are available through our financial partners
8. FAQ
1. What is the compatibility with our existing secondary crushing circuit?
Our engineering team can review your current plant flow sheet Secondary crushers typically require consistent wellsized feed which our jaw’s stable discharge setting provides We ensure discharge dimensions match your downstream equipment’s optimal feed requirements
2. How will this impact our overall plant energy consumption?
Field data shows an average reduction of kWh per ton processed due to efficient drive kinematics lower friction bearings This directly reduces your operating cost per ton
3 عام تنصيب ليڊ ٽائيم ڇا آهن?
For standard models lead time ranges from XY weeks upon order confirmation We provide detailed foundation drawings site preparation requirements prior to delivery
4 ڇا توهان ڪارڪردگي جي ضمانت پيش ڪندا آهيو?
Yes we provide guaranteed minimum capacity figures based on your specific feed material analysis subject to agreed upon operating conditions These are formalized in our commercial proposal
5 توهان اسان جي سار سنڀال جي عملدارن لاءِ ڪهڙي تربيت فراهم ڪندا آهيو?
We include comprehensive onsite operational training during commissioning Additionally we offer detailed maintenance manuals video libraries access to technical webinars covering routine service procedures
6 Are spare parts readily available longterm?
We maintain a global network of certified parts depots Critical wear components like liners shafts bearings are stocked under longterm supply agreements ensuring availability throughout the machine’s lifecycle
