پٿر کولہو مشين پيدا ڪندڙ Datasheet
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري ٽن نازڪ علائقن تي مرڪز آهن:
اڻ شيڊول بند وقت: برداشت جي ناڪامي, لباس جو حصو تبديليون, and unplanned maintenance can halt your entire processing line. انڊسٽري اوسط ظاهر ڪن ٿا ته هر ڪلاڪ جي کولہو جي گھٽتائي جي قيمت ختم ٿي سگهي ٿي $5,000 گم ٿيل پيداوار ۽ محنت ۾.
غير مطابقت رکندڙ ذريعي & پيداوار جي شڪل: ڦيرائڻ واري فيڊ مواد جي سختي ۽ سائيز chokefeeding يا cavitation سبب ٿي سگهي ٿي, leading to suboptimal tonnage and poor particle shape that affects downstream screening and secondary crushing efficiency.
Skyrocketing Wear Part Costs: Premature liner wear or catastrophic failure due to uncrushable material not only incurs direct replacement costs but also triggers significant labor expenses for changeouts.
How do you maintain target throughput while controlling maintenance costs and ensuring product specification consistency? حل جي ضرورت آهي هڪ مشين انجنيئر ٿيل نه صرف طاقت لاءِ, پر اڳڪٿي ڪرڻ لاء, موثر آپريشن.
2. پيداوار جو جائزو
جي [توهان جي ڪمپني جو نالو] پرائمري جبڑے کولہو هڪ سخت فرض آهي, singletoggle crushing machine designed for the first reduction of hard, abrasive quarried stone and recycled concrete. Its robust design addresses the initial size reduction stage where reliability is nonnegotiable.
آپريشنل ڪم فلو:
1. کاڌ خوراڪ: وڏو کاڌو مواد (تائين 80% فيڊ جي افتتاحي طول و عرض جو) وائبريٽنگ گرزلي فيڊر ۾ لوڊ ڪيو ويندو آهي (اختياري) جيڪو پرائمري چيمبر جي ڪارڪردگي کي وڌائڻ لاءِ ڏنڊن کي پاس ڪري ٿو.
2. ڪرشنگ اسٽروڪ: The elliptical motion of the singletoggle jaw exerts high pressure on the feed material at the top of the chamber, initiating breakage immediately.
3. ڊسچارج سيٽنگ: The crushed material progresses down the chamber with each cycle, being further reduced until small enough to pass through the closedside setting (سي ايس ايس) at the bottom.
4. پيداوار جي خارج ٿيڻ: Crushed aggregate is discharged onto the main plant conveyor for transport to secondary crushing or screening stages.
ايپليڪيشن جو دائرو: گرينائيٽ لاء مثالي, بيسالٽ, درياهه جي پٿر, and demolished concrete. Suitable for stationary plants and mobile tracked setups.
حدون: چپچپا لاء ٺهيل ناهي, مٽيريل مواد بغير ڪنهن پري اسڪريننگ جي; maximum feed size is defined by modelspecific gape dimensions.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر | ٽيڪنيڪل بنياد: Extended fixed jaw geometry | آپريشنل فائدا: Increases capacity by providing a longer crushing zone and reducing nip angle for improved breakage | ROI اثر: فيلڊ ڊيٽا ڏيکاري ٿو a 1015% throughput increase compared to standarddepth chambers with similar power ratings.
HeavyDuty رولر بيئرنگ | ٽيڪنيڪل بنياد: Spherical selfaligning roller bearings with larger loadbearing surfaces | آپريشنل فائدا: Withstand high shock loads from uncrushable material and ensure precise shaft alignment for consistent CSS | ROI اثر: بيئرنگ سروس جي زندگي کي سراسري طور وڌائي ٿو 30%, حصو مٽائڻ جي تعدد کي گھٽائڻ ۽ لاڳاپيل بند وقت.
هائيڊولڪ ٽوگل ايڊجسٽمينٽ سسٽم | ٽيڪنيڪل بنياد: انٽيگريٽيڊ هائيڊولڪ سلنڈر روايتي ميخانياتي ٽوگل پليٽن کي تبديل ڪري ٿو | آپريشنل فائدا: Allows remote adjustment of crusher discharge setting (سي ايس ايس) in minutes for product size changes or liner wear compensation | ROI اثر: دستي شيم جي ترتيب کي ختم ڪري ٿو, بچت 12 hours of labor per adjustment cycle.
BoltOn Wear Liners | ٽيڪنيڪل بنياد: Modular liner design secured with captive bolts | آپريشنل فائدا: لائنر جي متبادل کي آسان بڻائي ٿو; side plates can be changed without disturbing main frame structures | ROI اثر: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%, پيداوار جي رڪاوٽ کي گھٽائڻ.
خودڪار لوڻ وارو نظام (اختياري) | ٽيڪنيڪل بنياد: Centralized grease distribution to all key bearing points | آپريشنل فائدا: دستي مداخلت کان سواء مسلسل لوڻ کي يقيني بڻائي ٿي, dryrun نقصان کي روڪڻ | ROI اثر: Mitigates risk of bearing failure, a primary cause of catastrophic crusher damage requiring weeks of repair.
Overload Protection via Toggle Tension Rod | ٽيڪنيڪل بنياد: Springrelease mechanism on the tension rod assembly | آپريشنل فائدا: Automatically releases upon encountering tramp metal or extreme overloads, protecting the crusher from major mechanical damage | ROI اثر: Prevents costly repairs to pitman, بيئرنگ, and frame; system can be reset quickly to resume operation.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري اوسط | [Your Company] جبڑے کولہو حل | فائدو (% سڌارو) |
| : | : | : | : |
| لائنر جي تبديلي جو وقت (پاسي واري لائنر) | 812 ڪلاڪ (عملدار تي منحصر) | 46 ڪلاڪ (معياري عمل) | تائين 50% تيز |
| Bearing Life in Abrasive Applications| ~ 12,000 آپريٽنگ ڪلاڪ| ~ 16,000 آپريٽنگ ڪلاڪ| ~ 33٪ گهڻي زندگي |
| طاقت جي ڪارڪردگي (ٽين/kWh) Varies by rock type Documented improvement through optimized kinematics Up to 8% وڌيڪ موثر|
| دستيابي / Uptime ~92% Target >95% >3 سيڪڙو پوائنٽون |
5. ٽيڪنيڪل وضاحتون
ماڊل نامزدگي: جي سي 120
فيڊ کولڻ: 1200mm x 800mm (47" x 31")
وڌ ۾ وڌ فيڊ سائيز: 650mm ڪنڊ ڊگھائي
بند طرف سيٽنگ (سي ايس ايس) حد: 75mm 200mm
گنجائش جي حد (مواد جي لحاظ کان مختلف آهي & سي ايس ايس): 250 450 MTPH
ڊرائيو پاور جي گهرج: 110 ڪلواٽ (150 ايڇ پي) برقي موٽر
ڪل وزن (صرف کولہو): لڳ ڀڳ 24,000 ڪلو
اهم مواد جي وضاحت:
فريم: ٺهيل هاءِ ٽينسل اسٽيل پليٽ.
جيو مري: مينگنيز اسٽيل (14%,18%,22% Mn دستياب).
ڦاٽ: جڙيل مصري اسٽيل, سڌائي مشيني.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي مهر معياري کوٽ جي حالتن لاء درجه بندي ڪئي وئي آهي.
6. درخواست جا منظر
Granite Quarry Primary Crushing Unit Upgrade
چيلنج: An existing granite quarry faced excessive downtime every six weeks for manual jaw crusher CSS adjustment and liner rotation. Product gradation drifted as liners wore.
حل: Replacement with our JC120 Jaw Crusher featuring Hydraulic Toggle Adjustment.
نتيجا: CSS ترتيبون ھاڻي ھيٺ ڏنل آھن 30 minutes during scheduled breaks. Consistent product shape maintained throughout liner life. سالياني پيداوار هڪ اندازي سان وڌي وئي 600 hours due to reduced adjustment downtime.
ري سائیکل ٿيل ڪنڪريٽ & Demolition Waste Processing Plant
چيلنج: Processing variable demolition waste containing occasional rebar and mild steel contaminants led to frequent stallouts and risk of bent shafts in previous crushers.
حل: Installation of our JC120 with its Overload Protection Toggle system and HeavyDuty Roller Bearings.
نتيجا: Three overload events in the first year triggered automatic release without damage. The plant reset the crusher and resumed operation within an hour each time, avoiding an estimated $40k+ in potential repair costs per event.
7. تجارتي خيالات
Our Primary Jaw Crushers are offered in a tiered model range from midsize (JC80) to large quarry scale (جي سي 150). Pricing is structured based on capacity rating and optional features.
بنيادي سامان جي قيمت: Includes crusher assembly with standard manganese jaws/motor mounts/ drive sheave.
اختياري خاصيتون & پيڪيجز:
Hydraulic Toggle Adjustment System Package
Automatic Lubrication System Package
موٽر & ڊرائيو گارڊز
Wear Part Monitoring Sensor Kits
سروس پيڪيجز: Available as annual Planned Maintenance Agreements covering inspection services, lubrication consumables,
۽ ترجيحي حمايت.
We offer flexible commercial terms including outright purchase or equipment leasing/financing structures tailored to project cash flow requirements
FAQ
1\. Is this jaw crusher compatible with my existing vibrating feeder/surge hopper setup?
Yes provided your feeder capacity matches our recommended feed rate Our engineering team can review your plant layout drawings
2\. What is typical operational noise level?
With proper encapsulation sound power levels typically measure between105 dBA Consult specific test reports
3\. How does hydraulic toggle adjustment impact longterm maintenance costs?
It eliminates physical shim handling reducing labor risks It also allows more frequent minor CSS adjustments optimizing throughput throughout liner life
4\. What financing options are available?
We work with several industrial equipment finance partners Options include operating leases capital leases or installment purchase plans typically ranging from24to60 months
5\. What training is provided for my maintenance crew?
We provide comprehensive onsite operational training upon commissioning including daily checks basic troubleshooting wear part replacement procedures
6\. Can you supply wear parts compatible with other OEM crushers?
We manufacture wear parts only for our own machinery ensuring metallurgical integrity We do not supply parts as retrofits
