Wholesale Stone Crusher Plant Private Label Manufacturer
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع دير سان توهان جي مجموعي پيداوار جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ انجنيئرنگ ٺيڪيدارن لاءِ, پرائمري ڪرشنگ ۾ بنيادي چئلينج اڪثر ڪري ابتدائي گهٽتائي واري مرحلي مان نڪرندا آهن. عام درد جون پوائنٽون شامل آهن:
هاء PerTon قيمت: Inefficient crushing chambers and excessive wear part consumption directly increase your cost per ton of produced aggregate.
اڻ شيڊول بند وقت: Premature component failure or the need for frequent, complex adjustments halts your entire processing line, گم ٿيل پيداوار ۾ هزارين في ڪلاڪ خرچ.
نامناسب کاڌو سنڀالڻ: پلنگ, علحدگي, and difficulty processing variable feed sizes (from fines to large slabs) lead to chokeups, گھٽتائي ذريعي, and increased equipment stress.
Excessive Maintenance Labor: Designs that require frequent, manual greasing or lengthy procedures for wear part inspection and replacement tie up skilled personnel on reactive tasks.
سخت ٺاھ جوڙ جون حدون: Fixed plant designs that cannot adapt to changing feed material characteristics or final product specifications limit your operational flexibility and market responsiveness.
مرڪزي سوال آهي: توهان هڪ وڌيڪ قابل اعتماد ڪيئن قائم ڪري سگهو ٿا, موثر, and profitable primary crushing foundation? The solution begins with selecting the right primary stone crusher plant.
2. پيداوار جو جائزو
This product line comprises stationary and semistationary primary jaw crusher plants engineered for the first reduction stage of hard rock (گرينائيٽ, بيسالٽ) ۽ abrasive مجموعا. The plant integrates a robust jaw crusher with a heavyduty vibrating grizzly feeder (وي جي ايف ايف وي جي ايف) and necessary onboard conveyors onto a single chassis.
آپريشنل ڪم فلو:
1. کاڌو & اسڪيلنگ: Runofquarry material is dumped into the vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which simultaneously feeds the crusher at a controlled rate and scalps out undersize material to bypass the crusher, improving overall efficiency.
2. ابتدائي گھٽتائي: The core jaw crusher utilizes compressive force to break large stones against a fixed jaw plate. A steep nip angle and optimized kinematics ensure aggressive bite and high reduction ratios.
3. خارج ٿيڻ & پهچائڻ: Crushed material is discharged at a specified CSS (بند طرف سيٽنگ) onto an integral product conveyor for transport to the next stage in your processing circuit.
ايپليڪيشن جو دائرو & حدون:
دائرو: کوٽائي ۾ پرائمري ڪرشنگ لاءِ مثالي, کان کني, ۽ وڏي پيماني تي تعميراتي منصوبا. Suited for highabrasion materials where durability is critical.
حدون: Not designed as a finished product solution; output requires secondary/tertiary crushing for most specification aggregates. Maximum feed size is determined by crusher model opening. مستحڪم جي ضرورت آهي, prepared ground for setup.
3. بنيادي خاصيتون
ڊيپ ڪرشنگ چيمبر & جارحتي Kinematics | ٽيڪنيڪل بنياد: Steep nip angle design combined with high inertia flywheels | آپريشنل فائدا: Enables effective processing of larger feed blocks with fewer choke points, increasing usable capacity | ROI اثر: Reduces need for preblasting or secondary breaking, lowering drilling/blasting costs by an estimated 1015%.
HeavyDuty Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: Unitized vibrator assembly with adjustable grizzly bar section | آپريشنل فائدا: Provides consistent material flow to the crusher cavity while removing fines, preventing overload and reducing jaw plate wear on softer material | ROI اثر: جي ذريعي مجموعي ٻوٽي throughput بهتر 812% by optimizing crusher load and can extend jaw liner life.
هائيڊولڪ ايڊجسٽمينٽ & صاف ڪرڻ وارو نظام | ٽيڪنيڪل بنياد: Integrated hydraulic rams for toggle tensioning and chamber clearing | آپريشنل فائدا: Allows operators to adjust CSS quickly for product size changes and safely clear blockages without manual intervention | ROI اثر: Cuts downtime for adjustments/clearing by over 70%, translating to hundreds of recovered production hours annually.
BoltOn Wear Part Design & پليٽ فارمن تائين رسائي | ٽيڪنيڪل بنياد: Modular jaw dies secured with standard bolts; full perimeter access platforms | آپريشنل فائدا: وڌيڪ محفوظ بڻائي ٿو, faster liner changes during scheduled maintenance windows without specialized lifting equipment inside the chamber | ROI اثر: تائين لائينر جي تبديلي جي وقت کي گھٽائي ٿو 50%, مزدورن جي خرچن کي گھٽائڻ ۽ پلانٽ جي دستيابي کي وڌائڻ.
مرڪزي ليوب & PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Automated grease lubrication to key bearings; programmable logic controller with safety interlocks | آپريشنل فائدا: Ensures critical bearings receive correct lubrication without operator reliance; provides monitoring of key functions like power draw and temperature | ROI اثر: تباهي واري بيئرنگ ناڪامي کي روڪي ٿو; فيلڊ ڊيٽا ڏيکاري ٿو a 30% reduction in lubricationrelated component issues.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معياري معيار | اسان جي پرائمري جبڑے کولہو پلانٽ حل | دستاويزي فائدو |
| : | : | : | : |
| ٽين في ڪلاڪ (ٽي پي ايڇ) ڪارڪردگي (ساڳئي CSS تي) | بيس لائين 100% (Model Dependent) | تائين 115120% of comparable class models | +1520% سڌارو |
| Jaw Liner Life (خراب گرينائيٽ ۾) ~500600 hrs MTBF| ~500600 hrs MTBF| 650750 hrs MTBF| +2025% گهڻي خدمت زندگي |
| Total Energy Consumption في ٽين ٽڪر| بيس لائين 100% kWh/tonne| لڳ ڀڳ 9295 kWh/tonne| 58% گھٽ توانائي جي قيمت |
| مطلب مرمت جو وقت (ايم ٽي آر) for liner change| ~24 manhours| ~1214 manhours| ~45% faster serviceability |
| MTBF = Mean Time Between Failures |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 TPH کان مٿي 900 TPH final output capacity.
کولہو فيڊ کولڻ: Sizes from 900mm x 600mm up to 1500mm x 1300mm.
بجلي جي گهرج: ڪل نصب ٿيل پلانٽ پاور مان 150 kW کان 400 kW ترتيب تي منحصر ڪري ٿو. Standard supply at 400V/50Hz or customizable.
مواد جي وضاحت: بلند ترين اسٽيل مان ٺهيل (S355JR+). Jaw plates available in multiple manganese steel grades (14%,18%,22%) tailored to abrasiveness.
جسماني طول و عرض (عام): ڊگھائي تقريبن. ~15m – ~22m; ويڪر لڳ ڀڳ. ~3m – ~4m; اوچائي تقريبن. ~4m – ~5m.
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل. مٽي دٻاء سسٽم ڪنيڪشن معياري آهن.
6. درخواست جا منظر
گرينائيٽ ڪواري توسيع پروجيڪٽ
چيلنج: An existing quarry needed to increase primary output by 40% but faced space constraints limiting major layout changes. Their legacy plant required excessive maintenance time.
حل: Implementation of a highcapacity primary jaw crusher plant with an integrated prescalper on a compact chassis footprint.
نتيجا: Achieved the targeted throughput increase within the existing feed area. Reduced monthly scheduled maintenance hours by onethird due to improved access features.
Basalt Aggregate Production for Highway Construction
چيلنج: Highly abrasive basalt was causing premature wear on competitor equipment (650 hrs average), allowing accurate maintenance scheduling that eliminated unplanned stoppages during peak construction periods.
7. تجارتي خيالات
Our private label stone crusher plants are offered under three main tiers:
1. معياري پيداوار جو درجو: Highreliability core configuration ideal for consistent feed materials—includes basic PLC controls, manual CSS adjustment option, مرڪزي ليب سسٽم (Hydraulic adjustment optional).
2. اعلي دستيابي درجي: Recommended for demanding multishift operations—adds full hydraulic adjustment/clearing system, automated wear part monitoring sensors, extended warranty on major castings (اختياري).
3. Custom Project Tier Engineeredtoorder solutions incorporating specific feeder lengths discharge heights conveyor configurations or specialized wear materials
اختياري خاصيتون شامل آهن:
Onboard diesel/electric dualpower module
Dust encapsulation systems
Advanced telemetry packages
Service Packages range from basic commissioning support through comprehensive annual maintenance contracts including guaranteed parts delivery schedules
Financing options are available including straight purchase capital lease or productionbased rentalto own agreements structured through our financial partners
FAQ
Q What is required at my site prior installation?
A A level stable compacted base capable of supporting total dynamic load plus adequate space around unit safe operation service access Provision threephase electrical power connection point within specified cable length
Q How does this integrate with my existing secondary tertiary circuit?
A Our engineering team will review your current flow sheet specifications ensure proper matching capacity product sizing We provide standard discharge conveyor heights adapt most common downstream equipment
Q ڪهڙي عام ليڊ ٽائيم پهچائڻ?
A For Standard Tier configurations lead time typically weeks following order confirmation Custom configurations require detailed engineering review will have projectspecific timeline provided quotation
Q آهن اسپيئر پارٽس آساني سان دستياب آهن?
A Yes As manufacturer maintain comprehensive inventory critical wearing structural parts We commit hour response time quote requests expedited shipping options minimize potential downtime events
Q توهان ڪارڪردگي جي ضمانت فراهم ڪري سگهو ٿا?
A Yes performance metrics based agreedupon material testing sample Guarantees regarding minimum throughput maximum power consumption wear rates established contractually prior purchase
