پائيدار 250 300tph پٿر کرشنگ پلانٽ ڊيٽا شيٽ
1. PAINPOINT driven اوپننگ
Are you managing a midtolarge scale aggregate operation and facing the constant pressure to balance highvolume output with operational stability? The challenges of a 250300tph stone crushing plant are significant. سامان جي ناڪامي کان غير منصوبابندي بند وقت گم ٿيل پيداوار ۽ بيڪار محنت ۾ هزارين في ڪلاڪ خرچ ڪري سگهي ٿو. Inconsistent feed material leads to fluctuating final product gradation, causing rejections and compromising contract compliance. Rising energy costs directly erode profit margins on every ton produced. ان کان سواء, meeting stringent environmental regulations on dust and noise adds complexity and capital expense. ڇا اهي مسئلا توهان جي هيٺئين لائن کي متاثر ڪري رهيا آهن? توهان ڪيئن حاصل ڪندا قابل اعتماد, hightonnage production while controlling operational costs and ensuring plant longevity? The solution lies in a fundamentally robust and intelligently engineered crushing plant design.
2. پيداوار جو جائزو
This datasheet details a complete stationary 250300tph پٿر ڪرشنگ پلانٽ engineered for granite, بيسالٽ, چونا پٿر, and other hard rock applications. It is a multistage processing system designed for continuous, highvolume production of highquality aggregates (05ايم ايم, 510ايم ايم, 1020ايم ايم, 2031.5ايم ايم).
آپريشنل ڪم فلو:
1. پرائمري ڪرشنگ: Dump trucks feed material into a largecapacity vibrating grizzly feeder which removes fines before directing oversize to a heavyduty jaw crusher for initial size reduction.
2. ثانوي & ٽيٽيري ڪرشنگ: The primary crushed material is conveyed to a cone crusher for secondary reduction. A subsequent cone crusher or impact crusher (depending on material abrasiveness and product shape requirements) performs tertiary crushing.
3. اسڪريننگ & درجه بندي: Material is routed through multipledeck vibrating screens to precisely separate it into specified product sizes.
4. مواد سنڀالڻ & ذخيرو ڪرڻ: Onspec aggregates are conveyed to designated stockpiles via radial stackers or fixed conveyors, while oversize material is recirculated back to the appropriate crusher.
ايپليڪيشن جو دائرو: وڏي کوٽائي آپريشن لاء مثالي, بنيادي بنيادي منصوبي جي حمايت (هاءِ ويز, ريل گاڏيون), ۽ تجارتي ڪنڪريٽ / اسفالٽ پلانٽ فيڊ. حدون: Not suitable for portable or skidmounted applications; requires stable foundation and substantial upfront civil works.
3. بنيادي خاصيتون
ذھني فيڊ ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: متغير فريڪوئنسي ڊرائيو (وي ايف ڊي) on feeder with level sensors | آپريشنل فائدا: Maintains optimal chokefeed condition for crushers, preventing empty running and cavity flooding | ROI اثر: تائين 15% reduction in energy consumption per ton and ~10% increase in liner life.
Centralized Dust Suppression Envelope | ٽيڪنيڪل بنياد: حڪمت عملي طور تي رکيل فوگ توپن سان گڏ منتقلي پوائنٽون & bag filters | آپريشنل فائدا: Contains dust at source across entire flow path, ensuring compliance and improving site visibility/worker health | ROI اثر: Mitigates regulatory fines and reduces cleanup labor by an estimated 30%.
HighEfficiency Crushing Chamber Design | ٽيڪنيڪل بنياد: Laminated crushing principle with optimized kinematics in jaw and cone crushers | آپريشنل فائدا: Generates more interparticle crushing for improved product shape (higher cubicity) and increased yield of premium fractions | ROI اثر: Higher market value for crushed products and reduced waste.
PLCBased Automated Process Logic | ٽيڪنيڪل بنياد: Programmable Logic Controller with HMI touchscreen monitoring crusher load, conveyor جي رفتار, and screen efficiency | آپريشنل فائدا: Allows singleoperator oversight of entire plant flow; automatic adjustments prevent overloads and blockages | ROI اثر: Reduces operational staffing requirements by up to 2 FTE per shift while increasing system availability.
ماڊلر مينٽيننس رسائي ڊيزائن | ٽيڪنيڪل بنياد: هائيڊولڪ ترتيب & setting release systems on crushers; walkin platforms around all major components | آپريشنل فائدا: Enables faster liner changes, routine inspections, and component replacement with standard tools | ROI اثر: منصوبابندي ڪيل سار سنڀال جو وقت گھٽائي ٿو 40%, سڌو سنئون سالياني پيداوار جا ڪلاڪ.
HeavyDuty Conveyor Specification | ٽيڪنيڪل بنياد: CEMA Class IV idlers with impact beds at loading zones; vulcanized بيلٽ splices | آپريشنل فائدا: Eliminates premature belt wear at transfer points, drastically reducing belt failure risk—a leading cause of unplanned stoppage | ROI اثر: وسعت جو مطلب ناڪامين جي وچ ۾ وقت (ايم بي ايف) for conveying system by over 50%.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (250300tph پلانٽ) | This Sustainable Stone Crushing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Overall System Availability | ~ 85% 88% (Seasonal) |> 92% (سالياني ھدف) |> +5% جي طرف +8% |
| توانائي واپرائڻ في ٽون ڪڪڙ| ~ 1.8 2.1 kWh/t |> 1.6 1.7 kWh/t |> ~10% Reduction |
| ملڪيت جي ڪل قيمت (5سال پروجيڪٽ)| بيس لائين |> 1520% هيٺيون |> Direct Cost Savings |
| پيداوار جي شڪل (% ڪعبي جو مواد)| وڏي پيماني تي مختلف آهي (~6575%) |> مسلسل > 78% |> Higher Premium Product Yield |
| Noise Emission at Property Line| اڪثر >75 ڊي بي(اي) |> ڪنٽرول ٿيل < 70 ڊي بي(اي) |> Easier Permitting & ڪميونٽي لاڳاپا |
_Based on field data from comparable installations using similar granite feed material._
5. ٽيڪنيڪل وضاحتون
ڊيزائن جي ذريعي ظرفيت: 250 300 ميٽرڪ ٽين في ڪلاڪ (tph), کاڌ خوراڪ جي سختي تي منحصر آهي (<180 ايم پي اي سفارش ڪئي), سائز جي تقسيم (<750ايم ايم), ۽ گهربل پيداوار جي درجه بندي.
Total Connected Power: لڳ ڀڳ 550 650 ڪلواٽ.
اهم مواد جي وضاحت:
پرائمري کولہو فيڊ سائيز ميڪس.: ≤750mm
پيداوار جي آخري ماپ: Configurable from 05mm sand up to 31.5mm aggregate.
Conveyor Belt Width/Speed: Main conveyors typically B1000mm width @1.6m/s.
جسماني پيرن جو نشان (لڳ ڀڳ.): Length ~120m x Width ~65m (excluding stockpile areas). Requires detailed civil foundation engineering.
ماحولياتي آپريٽنگ رينج: مناسب لوبريڪيشن سسٽم سان گڏ 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; standard dust suppression rated for conditions up to 85% نسبتي نمي.
6. درخواست جا منظر
Large Quarry Expansion Project
چيلنج: A regional quarry needed to increase output from 200tph to over 280tph reliably to fulfill a new highway contract but faced space constraints and strict new county noise ordinances.
حل: Implementation of this compactly designed multistage stone crushing plant featuring soundinsulated enclosures around key equipment like the secondary/tertiary crushers.
نتيجا: Achieved consistent throughput of ≥290tph while passing compliance noise audits (<70dB at site boundary). The automated control system allowed management of the increased throughput without adding shift personnel.
Integrated Concrete Producer
چيلنج: A vertically integrated concrete company operating its own limestone quarry experienced high maintenance costs from abrasive wear on tertiary stage equipment and inconsistent sand yield affecting mix designs.
حل: Installation of this plant configuration featuring a tertiary cone crusher specifically selected for abrasive rock with a specialized chamber profile.
نتيجا: Tertiary crusher manganese liner life increased by approximately two weeks per set under identical conditions due to optimized feed from preceding stages combined with chamber design.The consistent gradation curve improved sand yield stability by ±3%, leading directly to more predictable concrete batch quality.
7.تجارتي خيالات
A sustainable stone crushing plant represents a significant capital investment designed for longterm returns.
سامان جي قيمت جا درجا:
Base Configuration includes primary jaw crusher feeder station secondary cone tertiary impactor basic screening structure conveyors electrical control panel
Enhanced Configuration adds automated grease systems centralized lubrication advanced PLC automation package upgraded dust suppression bag filter units
Turnkey Premium Configuration includes full civil works design support erection commissioning supervision training extended commissioning period
Optional Features include metal detection tramp iron relief systems automatic sampler units remote monitoring telematics packages water recycling systems
Service Packages are offered as annual preventative maintenance contracts including scheduled inspections parts discounts priority technical support
Financing Options available through partner institutions include traditional equipment leasing longterm loans or powerbythehour style performancebased agreements where service costs are bundled
FAQ
What type of electrical supply is required?
The complete plant typically requires a mediumvoltage connection (~10kV) feeding into a dedicated transformer substation due to the total connected load (~550650kW). Detailed power requirements are provided during the project engineering phase.
How does this setup handle wet or sticky feed material?
The vibrating grizzly feeder deck can be equipped with heating elements or special liners We also recommend screen deck heating systems as an option These features prevent material buildup ensuring consistent flow during cold or damp conditions
What is the expected timeframe from order placement to commissioning?
For a standard configuration lead time is typically months following detailed engineering For turnkey projects including civil works total project duration generally ranges from months subject to sitespecific conditions
ڇا اسپيئر پارٽس آساني سان دستياب آهن?
Yes Critical wear parts like mantles concaves jaw plates are standardized items held in regional inventory Standard mechanical electrical components use globally available bearings seals motors drives minimizing procurement delays
Can this plant be reconfigured later if my product requirements change?
Yes The modular design allows for future modifications such as adding an extra screen deck integrating a different tertiary crusher type or rerouting conveyors Engineering support is provided for such upgrade projects
