Quarry Sites In Lagos Manufacturing Competitive Price
1. PAINPOINT driven اوپننگ
Operating a quarry site in Lagos presents a distinct set of challenges that directly impact profitability and operational continuity. Are you grappling with the high cost and logistical complexity of transporting aggregates from distant quarries to your Lagosbased projects? Is inconsistent material quality from unreliable suppliers causing rework and project delays? Perhaps unpredictable equipment availability is stalling your production schedule, or you are managing the significant overhead of leased equipment with no longterm asset value. The search for a viable, costcontained source of highquality granite, بجری, or limestone within the Lagos commercial zone is a persistent operational hurdle. What if you could establish a controlled, efficient primary crushing operation closer to your point of use, turning a logistical burden into a competitive advantage?
2. پيداوار جو جائزو: MOBILE PRIMARY CRUSHING PLANT FOR LAGOS QUARRY SITES
This solution centers on a trackmounted mobile jaw crusher, engineered specifically for the establishment and operation of efficient quarry sites in Lagos. It is designed for rapid deployment on virgin land or existing borrow pits to produce primary aggregate.
آپريشنل ڪم فلو:
1. Site Positioning: The selfpropelled plant moves directly to the blast pile or excavation face, minimizing dump truck haulage within the site.
2. پرائمري سائيز جي گھٽتائي: وڏو (<900ايم ايم) granite boulders are fed into the vibrating grizzly feeder (وي جي ايف ايف وي جي ايف), which bypasses fines and directs oversize material into the robust jaw crusher.
3. Product Conveying: ڪٽيل مواد هڪ مکيه پراڊڪٽ کنويئر تي خارج ڪيو ويندو آهي, stockpiled directly for haulage or fed into a secondary screening module.
ايپليڪيشن جو دائرو & حدون:
دائرو: Ideal for establishing new quarries, satellite crushing points, and processing virgin rock (گرينائيٽ, بيسالٽ) for construction aggregates (بنيادي ڪورس, سب بيس). Suitable for contract crushing campaigns across multiple sites in Lagos and Ogun states.
حدون: Not designed for final asphalt or concrete sand production without secondary/tertiary stages. Performance is contingent on proper feed size control and rock abrasiveness within designed specifications.
3. بنيادي خاصيتون
TrackMounted Mobility | ٽيڪنيڪل بنياد: Hydraulic drive tracks with high ground clearance | آپريشنل فائدا: Enables rapid relocation between sites or within a large quarry with minimal support equipment, critical for navigating Lagos’s varied terrain. | ROI اثر: Eliminates fixed plant infrastructure costs and reduces setup/teardown time from weeks to days, accelerating project startup.
HeavyDuty جبڑے کولہو | ٽيڪنيڪل بنياد: Forged eccentric shaft and large spherical roller bearings | آپريشنل فائدا: Consistently processes hard Lagos granite with reduced risk of premature wear or catastrophic bearing failure under shock loading. | ROI اثر: ناڪامين جي وچ ۾ وقت وڌائي ٿو (ايم بي ايف), lowering costpertonne for wear parts and unscheduled downtime.
Integrated Vibrating Grizzly Feeder (وي جي ايف ايف وي جي ايف) | ٽيڪنيڪل بنياد: Twostep prescreening with adjustable grizzly bars | آپريشنل فائدا: Removes natural fines and separates subsize material before crushing, increasing throughput and reducing crusher wear. | ROI اثر: ٻوٽن جي مجموعي ڪارڪردگي کي بهتر بڻائي ٿو 1525%, directly lowering fuel consumption per tonne produced.
OnBoard Power Pack | ٽيڪنيڪل بنياد: ٽائر 4 Final/Tier 3 diesel generator set integrated into chassis | آپريشنل فائدا: Provides complete power independence; operates in remote grid locations common around new quarry sites in Lagos’s outskirts. | ROI اثر: Removes dependency on unstable grid power or separate generator hire, ensuring uninterrupted production.
مرڪزي PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: Singlepoint monitoring of engine parameters, crusher settings, and conveyor operations | آپريشنل فائدا: Allows one operator to safely control the entire crushing cycle from a soundproofed cabin. | ROI اثر: Reduces labor requirements and enhances operational safety through system diagnostics and emergency stops.
QuickSetup Support Legs | ٽيڪنيڪل بنياد: Hydraulically deployed outriggers with large pads | آپريشنل فائدا: Provides stable operating platform on uneven ground without extensive civil works, ensuring proper crusher alignment and vibration damping. | ROI Impact Cuts site preparation time and cost by up to 70% compared to fixed foundation requirements.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار (Fixed/SkidMounted Plant) | Mobile Primary Crushing Plant Solution | فائدو (% سڌارو) |
| : | : | : | : |
| Site Deployment Time | 46 سول ڪم لاء هفتي & تنصيب | 23 days for positioning & ڪميشن ڪرڻ | ~85% Faster |
| Relocation Flexibility| Essentially permanent; high dismantling cost| Fully mobile; relocate within days between sites| Complete Operational Flexibility |
| ٻارڻ جي ڪارڪردگي (per tonne)| Lower due to fixed feed point requiring haulers| مٿاهون; plant moves to rock face reducing loader cycle time| 1520% سڌارو |
| مزدوري جي گهرج (Operators)| عام طور تي 23+ personnel for feeding/crushing/screening| 1 operator via centralized PLC controls possible| تائين 50% گھٽتائي |
5. ٽيڪنيڪل وضاحتون
کرشنگ جي صلاحيت: 200 400 ٽين في ڪلاڪ (dependent on feed material gradation and hardness).
کولہو فيڊ کولڻ: 1,100mm x 700mm jaw crusher aperture.
بجلي جي گهرج: Selfcontained via onboard CAT/Cummins diesel engine (350 kVA).
مواد جي وضاحت: compressive طاقت لاء ٺهيل >250 ايم پي اي; ideal for Nigerian granite.
Key Dimensions (آپريٽنگ): لڳ ڀڳ. ڊگھائي: 16م, ويڪر: 3م, اوچائي: 4م.
ٽريڪ موبلٽي: Ground pressure <1 kg/cm² suitable for soft terrain.
ماحولياتي آپريٽنگ رينج: ماحول جي درجه حرارت: 20°C کان +45°C; dust suppression system compliant.
6. درخواست جا منظر
روڊ تعميراتي ٺيڪيدار چيلنج:
A major road contractor faced escalating costs and delays transporting base material from quarries over 100km from their LagosBadagry expressway project site.
حل:
Deployment of a mobile primary crushing plant at a identified granite outcrop near Mile 12.
نتيجا:
Established an onsite quarry producing over 250TPH of certified base material. Reduced aggregate transport costs by over 60% and eliminated supply chain dependencies.
Real Estate Development Consortium Challenge:
A consortium developing a large estate in Lekki required consistent, highquality aggregates for concrete works but found local suppliers inconsistent in gradation.
حل:
Investment in a mobile crushing unit to process purchased boulders from trusted sources at their own holding yard.
نتيجا:
Gained complete control over aggregate specification consistency (<5% فرق). Reduced concrete reject rate by an estimated 8%, improving project timeline predictability.
7. تجارتي خيالات
قيمت جا درجا: Configured around crusher size and optional extras (مثال, مقناطيسي جدا ڪندڙ, heavierduty prescreen). Capital expenditure is defined but offsets significant recurring transport/rental costs.
اختياري خاصيتون: Extended main conveyor; هائيڊولڪ ايڊجسٽمينٽ سسٽم; ترقي يافته مٽي دٻائڻ واري فوگ توپون; جهاز تي وزني نظام.
سروس پيڪيجز: Tiered plans available from basic scheduled maintenance (+spare parts) to comprehensive fullservice contracts covering all wear parts (excluding liners), محنت, and planned downtime.
فنانسنگ جا اختيار: Available through partner financial institutions including equipment leasing (3660 مهينا), hire purchase agreements tailored to cash flow from active projects.
8.FAQ
1.ق:What is the minimum acreage required to operate this mobile plant effectively?
اي:A minimum of 23 acres is recommended for efficient maneuvering of the plant, stockpiling feed material,and storing crushed product.This allowsfor safe operational layout
2.Q Can this plant process laterite or other soft materials?
A جڏهن ته قابل,the primary economic return comes from processing hard abrasive rock like granite.For softer materials,a different crusher type(like an impactor)may offer higher efficiencyand lower wear cost
3.Q How does operating costpertonne compareto simply purchasing aggregatesfrom alarge commercial quarry?
A Field data shows that formidtolargescale projects(>100000 ٽين)withina50km radius establishinga controlled primary crushing site typically yieldsa1530% reductionin deliveredcostpertonne after accountingfor fuel maintenanceand labor
4.Q What arethe lead timesfor deliveryand commissioningin Lagos?
A Standard models havea confirmed lead timeof1416weeksfrom order Port arrival clearanceand our technical team ensures commissioningwithin5working days subjectto site readiness
5.Q What trainingis providedfor our operators?
A Comprehensiveonsite operationalandsafety trainingis includedfor upto threeofyour personnelcovering daily checks basic troubleshootingand safe crusher chamber clearing procedures
6.Q Are there financing solutions that alignwith projectbased cash flows?
A Yes structuredfinancing can often be arrangedwith repayment schedules linkedto project milestonesor seasonal production cycles providing working capital flexibility
7.Q How doyou ensure spare parts availabilityin Nigeria?
A We maintaina strategic inventoryof critical wear partsand bearingsin our Apapa warehousewith consignment stock optionsavailablefor highvolume customersensuring <48hourpart availability
