High Quality Crushing And Screening Equipment Private Label Manufacturer
1. PAINPOINT driven اوپننگ
آپريشنل خرچن کي وڌائي رهيا آهن ۽ غير متوقع بند وقت توهان جي پروجيڪٽ جي مارجن کي ختم ڪري رهيا آهن? پلانٽ مينيجرز ۽ ٺيڪيدار لاء, the reliability of crushing and screening equipment directly dictates profitability. عام چئلينج شامل آهن:
اڻ شيڊول بند وقت: نازڪ ڪرشرز يا اسڪرين ۾ اجزاء جي ناڪامي سڄي پيداوار جي لائينن کي روڪيو, گم ٿيل پيداوار ۽ محنت ۾ هزارين في ڪلاڪ خرچ.
اعلي سار سنڀال خرچ: بار بار بيئرنگ تبديليون, liner replacements, and vibration issues lead to excessive parts inventories and skilled labor overhead.
غير مطابقت واري پيداوار جي معيار: Inefficient screening and improper crushing chamber dynamics yield offspec aggregate, reducing saleable product volume.
وڌندڙ توانائي واپرائڻ: پراڻو, inefficient drive systems and poorly optimized material flow place an unsustainable burden on your power costs.
سخت ٺاھ جوڙ جون حدون: Fixed plant layouts struggle to adapt to changing feed materials or final product specifications, آپريشنل لچڪ کي محدود ڪرڻ.
Is your current equipment portfolio a source of constant cost management rather than a reliable foundation for growth? The solution lies in specifying machinery engineered to address these exact operational and financial pressures.
2. پيداوار جو جائزو
This product line encompasses a comprehensive range of highperformance stationary and mobile crushing and screening plants available for private label manufacturing. Engineered for primary, ثانوي, ٽئين, and quaternary reduction stages, this equipment processes quarry rock, ٻيهر استعمال ٿيل ڪنڪريٽ, اسفالٽ, ۽ صنعتي معدنيات.
آپريشنل ڪم فلو:
1. پرائمري فيڊنگ & ڪِرڻ: Scalpers or grizzly feeders regulate material flow into robust jaw or primary impact crushers for initial size reduction.
2. مواد پهچائڻ: Highcapacity belt conveyors with impactresistant idlers transport crushed material to subsequent stages with minimal spillage and wear.
3. ثانوي / ٽيٽيري ڪرشنگ & اسڪريننگ: Cone crushers or further impactors provide precise reduction. Integrated screens classify material, routing sized product to stockpiles and oversize back for further processing.
4. آخري پراڊڪٽ اسٽوريج: Radial stackers or fixed conveyors create precisely blended stockpiles of finished aggregates.
ايپليڪيشن جو دائرو: Ideal for largescale aggregate production, کان کني جي اڳڀرائي, اڏاوت & تباهي ري سائيڪلنگ, and road base preparation.
حدون: الٽرافائن پيسڻ لاءِ ٺهيل ناهي (ذيلي 5mm) requiring specialized mills or for processing highly abrasive materials without specific liner alloy configurations.
3. بنيادي خاصيتون
پيٽرن ٿيل چيمبر جاميٽري | ٽيڪنيڪل بنياد: آپٽمائزڊ ڪينيميٽيڪس & cavity پروفائل | آپريشنل فائدا: ذريعي throughput وڌائي ٿو 1015% while maintaining consistent product gradation and reducing crusher bottlenecking. | ROI اثر: Higher tonsperhour output directly lowers costperton metric.
مرڪزي گريسنگ سسٽم | ٽيڪنيڪل بنياد: خودڪار, programmable lubrication to all major bearing points from a single station. | آپريشنل فائدا: دستي چکڻ جي غلطين کي ختم ڪري ٿو, extends bearing service life by up to 40%, and improves site safety. | ROI اثر: Reduces lubrication labor hours by 70% and prevents costly premature bearing failures.
ماڊلر اسڪرين ميڊيا سسٽم | ٽيڪنيڪل بنياد: Quicktensioning wedge system for panel changeout. | آپريشنل فائدا: Screen deck media can be replaced by two personnel in under one hour versus a halfday shift. | آپريشنل فائدا: Minimizes downtime during product changeovers or maintenance events.
Hybrid Power Unit Option | ٽيڪنيڪل بنياد: Dieselelectric drive system with power management software. | آپريشنل فائدا: Enables peakload sharing, reduces fuel consumption by up to 25% in variable load conditions compared to standard dieselhydraulic systems. | ROI اثر: Significant reduction in operating fuel costs over the equipment lifecycle.
HeavyDuty ٺهيل فريم | ٽيڪنيڪل بنياد: محدود عنصرن جو تجزيو (ايف اي اي) designed steel construction with continuous welds at stress points. | آپريشنل فائدا: Provides exceptional structural integrity under dynamic loads, resisting fatigue cracks that lead to major frame repairs.| ROI اثر: Extends structural life of plant chassis beyond industry average, سرمائيداري اثاثن جي قيمت جي حفاظت.
ترقي يافته PLC ڪنٽرول سسٽم | ٽيڪنيڪل بنياد: انساني مشين انٽرفيس سان صنعتي پروگرام قابل منطق ڪنٽرولر (ايڇ ايم آئي) for process monitoring.| آپريشنل فائدا: Operators can adjust settings, track production data, and diagnose faults from a central location.| ROI اثر: Enables datadriven decision making to optimize efficiency and simplifies troubleshooting.
4. مقابلي جا فائدا
| ڪارڪردگي ميٽرڪ | انڊسٽري معيار | اسان جي ڪرشنگ & اسڪريننگ حل | فائدو (% سڌارو) |
| : | : | : | : |
| کولہو لائنر زندگي (ابراھيندڙ پٿر) | ~450500 hours Manganese Steel| ~600650 hours with proprietary alloy blend| +25% وڌندڙ لباس زندگي |
| اسڪرين ڊيڪ جي تبديلي جو وقت| 46 ڪلاڪ (23 اهلڪار)| <1 ڪلاڪ (2 اهلڪار)| ~80% reduction in downtime |
| سراسري توانائي واپرائڻ (في ٽين پروسيس ٿيل)| بيس لائين (100%)| آپٽمائزڊ ڊرائيو & ڪمري جي جوڙجڪ| تائين 15% گهٽتائي |
| Plant ReLocation & سيٽ اپ وقت (موبائل يونٽ)| 812 hour typical range| 46 hours with hydraulic assists & prerouted cabling| ~ 50٪ تيز ترسيل |
5. ٽيڪنيڪل وضاحتون
گنجائش جي حد: کان ترتيب ڏئي سگهجي ٿو 150 TPH کان مٿي 800 TPH for complete plant systems.
بجلي جي گهرج: پرائمري crusher ڊوڙندو کان 75 kW کان 400 ڪلواٽ; ڪل پلانٽ سان ڳنڍيل لوڊ ترتيب جي لحاظ کان مختلف آهي; available for global voltage standards (50/60هز).
مواد جي وضاحت: اعلي طاقت اسٽيل فريم (S355J2); AR400 abrasionresistant steel at wear points; Premiumgrade bearings; Optional chromewhite iron or composite liners.
جسماني طول و عرض (موبائل جبڑے يونٽ جو مثال): Working length ~15m; اوچائي ~ 4m; ويڪر ~ 3m; Transport weight approx. 45 ٽين (مختلف ٿي).
ماحولياتي آپريٽنگ رينج: 20 ° C کان + 45 ° C تائين محيطي درجه حرارت لاء ٺهيل; Dust suppression system compliant; Noise emissions designed to meet <85 ڊي بي(اي) آپريٽر اسٽيشنن تي.
6. درخواست جا منظر
Aggregate Producer – Hard Granite Quarry
چيلنج: A Southeast US quarry faced excessive cone crusher mantle/bowl liner wear (~400hr life) causing high parts costs and unpredictable stoppages during peak demand.
حل: Implementation of a tertiary crushing station featuring our cone crusher with patented chamber geometry and optional ultraabrasion resistant liner package.
نتيجا: لائنر سروس جي زندگي کي وڌايو ويو 600 hours—a documented 50% increase—reducing annual liner costs by approximately $85,000 USD and stabilizing the production schedule.
سي&D Recycling Contractor – Urban Redevelopment
چيلنج: A contractor needed rapid sitetosite mobility between projects while processing reinforced concrete with high rebar content without constant jams.
حل: Deployment of a trackmounted mobile impact crushing plant equipped with an overband magnet system reinforced hydraulic drive protection against uncrushables.
نتيجا: Plant relocation time reduced to under five hours per move. The system’s design eliminated catastrophic downtime from rebar entanglement increasing overall availability by an estimated 30%, allowing completion of two additional projects within the annual schedule.
Mining PreBeneficiation – Iron Ore
چيلنج: A processing facility required consistent 40mm feed from lump ore but experienced frequent screen blinding due to high moisture content in seasonal periods.
حل: Integration of our highfrequency linear vibrating screen deck featuring the modular tensioning system nonblinding polyurethane panels
نتيجا: Screen availability increased from 95%. The quickpanel change system allowed rapid adaptation panel types based seasonal feed conditions minimizing process upsets
تجارتي خيالات
Equipment is offered through tiered pricing aligned with configuration complexity:
Tier I – Base Mobile Unit Standard features single crushing stage basic screening
Tier II – Pro Configuration Includes hybrid power option advanced automation secondary crushing circuit
Tier III – Custom Plant Fully engineered stationary semistationary solution tailored specific material flow capacity requirements
Optional Features Hydraulic adjustment systems dust encapsulation packages winterization kits remote monitoring telemetry
سروس پيڪيجز دستياب:
1) Basic Warranty – Standard parts labor coverage months
2) Extended Protection Plan – Comprehensive coverage up months including wear components
3) Full Service Agreement – Scheduled maintenance inspections priority parts dispatch guaranteed response times
Financing Options Flexible commercial leasing capital equipment loans operating lease structures available through partnered financial institutions facilitating cash flow management
FAQ
What level customization available private label program?
We offer extensive customization from component branding full engineering collaboration develop unique model designations meet your specific market requirements technical specifications
How does equipment integrate existing plant infrastructure?
Our engineering team provides interface drawings specifications ensure compatibility existing conveyors feeders electrical supply Control systems designed communicate via standard industrial protocols Modbus OPC UA)
What typical lead time commissioning after order placement?
Lead times vary configuration complexity For standard mobile units delivery typically within weeks Custom stationary plants require detailed engineering project timeline provided upon scope finalization Commissioning supervised our technicians included purchase
What key operator training maintenance support provided?
Comprehensive training conducted onsite covering safe operation routine maintenance troubleshooting procedures Detailed manuals schematics provided digitally Ongoing technical support available via dedicated hotline
پيش ڪيل ڪارڪردگي جي ضمانت آهن?
Yes we provide guaranteed minimum throughput capacity product gradation curves based agreed feed material characteristics These are validated during factory acceptance testing commissioning
What are payment terms minimum order quantities?
Standard terms require deposit order confirmation balance prior shipment MOQs apply private label program discussed confidentiality agreement
