1. ОТКРЫТИЕ С УПРАВЛЕНИЕМ PAINPOINT

Is your coke handling operation facing persistent bottlenecks and escalating costs? Для руководителей заводов и инженерных подрядчиков, the screening phase is often a critical failure point. Общие проблемы включают в себя:
Чрезмерное начисление штрафов: Inefficient screening leads to overcrushing of valuable coke product, directly reducing yield and revenue.
Frequent Screen Clogging & Время простоя: Sticky coke fines blind traditional screens, requiring frequent shutdowns for manual cleaning, остановка всей вашей технологической линии.
Высокий уровень обслуживания & Затраты на замену: Constant vibration and abrasive wear on underengineered screens result in premature deck failures and high spare parts expenditure.
Inconsistent Product Grading: Poor separation accuracy allows oversized or undersized material into final product, risking customer rejection and quality penalties.
Энергетическая неэффективность: Older or poorly designed vibratory systems consume excessive power without delivering proportional screening performance.

Are you seeking a screening solution that directly addresses these issues to improve throughput, protect product integrity, and lower your total cost of operation?

2. ОБЗОР ПРОДУКТА

Our engineered solution is a heavyduty Вибрационный грохот кокса, specifically designed for the harsh demands of coke handling in steel production, литейные заводы, and anode baking plants. This linear or elliptical motion vibratory screen separates calcined petroleum coke (CPC) or metallurgical coke into precise size fractions.

Операционный рабочий процесс:
1. Кормить & Распределение: Bulk coke is fed onto the screen via a controlled feed chute, evenly distributed across the full width of the top deck.
2. Стратификация & Разделение: Высокая интенсивность, precisely tuned vibration stratifies material. Fines pass through upper deck apertures; middlings are separated on lower decks; oversize is discharged at the end.
3. Увольнять & Транспортировка: Correctly sized fractions are discharged via separate chutes for transport to storage or downstream processes.

Область применения: Идеально подходит для первичного определения размера, скальпирование, and final grading of metallurgical and petroleum coke (5mm 75mm typical range). Suitable for postcrusher and prebriquetting stages.

Ограничения: Not designed for wet screening applications or as a replacement for thermal dryers. Maximum feed temperature should not exceed 180°C without specific design modifications.

3. ОСНОВНЫЕ ХАРАКТЕРИСТИКИ

AntiBlinding Deck System | Техническая основа: Multitensioned polyurethane or rubber screen panels with flexible cleaning balls/rings | Операционная выгода: Selfcleaning action prevents aperture clogging by sticky fines, maintaining consistent throughput | Воздействие на рентабельность инвестиций: Reduces downtime for manual cleaning by up to 70%, увеличение годовой эксплуатационной готовности

Modular Deck Construction | Техническая основа: Независимое натяжение, interchangeable panel sections on a rigid substructure | Операционная выгода: Damaged panels can be replaced individually in under 30 minutes without removing entire deck frame | Воздействие на рентабельность инвестиций: Cuts deck maintenance time by 60% and reduces spare parts inventory cost

Balanced DualVibrator Drive | Техническая основа: Two synchronized vibratory motors generating a linear or elliptical motion with counterrotating eccentric weights | Операционная выгода: Delivers powerful, consistent material travel speed with minimal vibration transfer to the support structure | Воздействие на рентабельность инвестиций: Lower structural reinforcement requirements and reduced energy consumption per ton screened by approximately 1520%

Изоляция винтовой пружины для тяжелых условий эксплуатации | Техническая основа: Highcycle steel coil springs at optimal damping frequency for screen mass | Операционная выгода: Поглощает 95% of dynamic loads, protecting the building structure and allowing for topfloor installation | Воздействие на рентабельность инвестиций: Extends structural life of support system and minimizes costly foundation repairs

Centralized Greasing Labyrinth Seals | Техническая основа: Automated lubrication points feeding multipath seals on bearing housings | Операционная выгода: Ensures continuous contaminationfree lubrication of critical vibrator bearings in highdust environments | Воздействие на рентабельность инвестиций: Increases bearing service life by 23x, preventing catastrophic drive failures

4. КОНКУРЕНТНЫЕ ПРЕИМУЩЕСТВА

| Метрика производительности | Стандартное отраслевое решение | Наше решение для виброгрохота для кокса | Преимущество (% Улучшение) |
| : | : | : | : |
| Эффективность скрининга (Grade Accuracy) | 8590% typical separation accuracy at rated capacity >95% consistent separation accuracy across full load range| +510% Улучшение |
| Доступность (Время работы) Between Major Services| 2,000 3,000 operating hours before major bearing/deck service >4,500 operating hours before major service interval| +50% Улучшение |
| Потребляемая мощность на тонну экранированного материала| Базовый уровень (100%) Примерно 8085% of baseline consumption| 1520% Улучшение |
| Panel Replacement Labor Time (Полная колода)| ~8 hours ~2 hours with modular panel system| 75% Улучшение |

5. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ

Номинальная мощность: Модели из 50 ТПХ до 800 TPH capacity for dry coke screening.
Screen Box Dimensions: Widths from 1.2m to 3.0m; Lengths from 4.8m to 10m (24 deck configurations).
Приводной блок: Dual outofbalance vibratory motors; Total power range from 7.5 кВт до 45 кВт в зависимости от размера модели.
Каркас палубы & Боковые пластины: Constructed from abrasionresistant steel plate (minimum AR235). Bolted construction with internal liners.
Параметры экрана мультимедиа: Tensioned polyurethane modular panels (наиболее распространенный), резиновые панели, or woven wire cloth in various aperture shapes/sizes.
Isolation System: Multiple highgrade steel coil springs or rubber buffer mounts.
Operating Environment Range: Ambient temperature from 20°C to +45°C; Feed material temperature up to 150°C standard (higher optional).

6. СЦЕНАРИИ ПРИМЕНЕНИЯ

Steel Plant – Sinter Feed Preparation | Испытание: A major integrated steel mill experienced rapid blinding of wire mesh screens on their return fine coke circuit (<6мм), causing hourly downtime for rodding and reducing sinter plant feed consistency by over ±15%. The abrasive nature of the material also led to severe wear every six weeks.| Решение: Implementation of a customwidth Coke Vibration Screen fitted with multitensioned polyurethane decks featuring antiblinding ball trays.| Результаты: Screening availability increased from 99%. Deck wear life extended to over nine months. Product consistency variance tightened to ±5%, improving sinter quality control.

Anode Coke Producer – Final Product Grading Before Shipment| Испытание: An anode producer faced significant product loss as valuable +12mm CPC was being incorrectly diverted into the fines fraction due to inefficient screen motion on older equipment.| Решение: Installation of a twodeck linear motion Coke Vibration Screen with precise vibration amplitude/frequency control for sharp size cuts at both decks.| Результаты:Fines generation reduced by an estimated $120k annually in recovered product value.Customer complaints regarding oversized material in shipments were eliminated.

7. КОММЕРЧЕСКИЕ СООБРАЖЕНИЯ

Our private label manufacturing program offers scalable solutions tailored to your procurement needs:

Ценовые уровни: Based on machine size (width/decks), drive power specification level (Стандартный / HeavyDuty), and order volume (Single Unit / Fleet Order).
Дополнительные функции & Обновления: Include stainless steel contact parts for specific corrosion zones,temperaturerated seals/bearings,dust encapsulation covers,частотно-регулируемые приводы(VFD)for motion control,and advanced condition monitoring sensor packages.
Service Packages Available For Bulk Orders:

Commissioning Support Package
3Year/5Year Planned Maintenance Kits
24/7 Priority Technical Support
OnSite Operator Training Modules

Financing options including leasing arrangements are available through our partners for qualified buyers,facilitating capital expenditure planning.

8.Часто задаваемые вопросы

1 квартал:What information do you need ensure your Coke Vibration Screen is compatible with our existing layout?
А1:Dimensional drawings showing feed/discharge point locations,support structure height constraints,and electrical supply characteristics allow us verify fitment.Please also provide your target capacity per hour required particle size fractions,and current feed material analysis if available.

2 квартал:What is typical lead time bulk orders?
A2 Lead times vary based order volume specification complexity.For confirmed orders ten units more standard models can be delivered within weeks.Nonstandard configurations require weeks manufacturing time.Detailed schedules provided upon project confirmation.

Q3:What operational training provided?
A3 We supply comprehensive digital manuals schematic diagrams.Each bulk order includes dedicated session covering safe operation routine maintenance troubleshooting procedures conducted either virtually at your site commissioning engineers.

Q4:What warranty terms apply private label equipment?
A4 All machinery carries standard month warranty against defects materials workmanship.Vibrator motors bearings carry extended month warranty when used within specified operating parameters.Warranty documentation supplied each unit shipped under private label agreement terms conditions apply).

Q5 How does modular deck system reduce longterm costs?
A5 It allows replacement only damaged sections rather than entire deck minimizing spare part costs inventory space.Labor time reduced significantly keeping maintenance teams productive elsewhere plant leading lower overall labor cost ownership period years).

Q6 Can you accommodate custom paint colors branding components?
A6 Yes.As private label manufacturer we apply specified paint schemes color codes install identification plates logos per client requirements ensuring seamless integration into existing equipment fleets brand identity maintained consistently across site operations globally where applicable regulatory standards met accordingly safety markings etc.).

Q7 What aftersales support model do you offer bulk order clients?
A7 Bulk order clients receive dedicated account manager single point contact priority access technical support team.We maintain shared digital repository all documentation drawings specific your order facilitate efficient parts reordering future reference purposes ensuring continuity operations long term partnership basis established trust reliability performance metrics achieved consistently over time field data shows improvement key areas discussed earlier document accordingly).