1. PAINPOINT DRIVE NOLEING

Are your gold processing operations constrained by unreliable or inefficient primary crushing? Хэмжээг багасгах эхний үе шат нь таны бүх сэргээх хэлхээний аяыг тохируулдаг. Common challenges with suboptimal алтны хүдэр бутлах тоног төхөөрөмж оруулах:
Хэт их зогсолт: Доторлогоо байнга солигддог, төлөвлөөгүй засвар үйлчилгээ, and component failures halt your milling circuit, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Low Throughput of HighGrade Ore: Inefficient crushing creates bottlenecks, preventing your plant from processing more valuable material and maximizing revenue during peak price cycles.
Poor Particle Size Distribution: Inconsistent product size increases load on grinding mills, elevating specific energy consumption (кВт.ц/т) and wearing mill liners prematurely.
Онцгой үйл ажиллагааны зардал: Skyrocketing energy consumption, coupled with frequent replacement of wear parts under abrasive conditions, ашгийн хэмжээг бууруулдаг.
Difficulty with Variable Ore Hardness: A single blast can produce a mix of soft oxide and hard sulfide material, challenging crushers not built for such fluctuation.

Is your current setup causing unpredictable downtime and limiting your plant’s potential? What if your primary crusher could deliver consistent fragmentation, reduce energy costs per ton, and improve overall circuit availability?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line focuses on robust, stationary primary jaw crushers engineered specifically for the demanding first stage of gold ore crushing. Designed to accept runofmine (Омын) feed directly from haul trucks, these machines provide the reliable, highcapacity reduction required for optimal downstream cyanidation or gravity recovery.

Үйл ажиллагааны ажлын урсгал:
1. ROM хүдэр (1200 мм хүртэл) is dumped directly into the crusher’s vibrating grizzly feeder (Vgff vgf).
2. The VGF removes fines and directs oversize material into the deep crushing chamber of the jaw crusher.
3. A highinertia flywheel and optimized kinematics ensure a powerful compressive force to break even the most stubborn quartz veins or sulfide bands.
4. Crushed product is discharged at a consistent, adjustable CSS (Хаалттай хажуугийн тохиргоо), typically between 150200mm, ready for secondary crushing or conveyor transport.

Хэрэглээний хамрах хүрээ: Алтны үндсэн хүдэрт нэн тохиромжтой (хадгаламж), including quartzite, greenstone belts, and sulfidic ores. Suitable for both greenfield installations and retrofit projects aiming to debottleneck existing circuits.

Хувьсгал: Нойтонд зориулагдаагүй, sticky placer or alluvial material without significant feed system modification. Primary jaw crushers are a fixed installation; mobile solutions are configured differently.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & Kiniomititz | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Unmatched structural integrity under shock loads from large feed blocks; extends bearing and component life by over 40% талбайн өгөгдөлд | ROI нөлөө: Reduces risk of catastrophic frame failure and associated weeks of downtime, Хөрөнгө оруулалтыг хамгаалах.

AbrasionResistant Jaw Dies | Техникийн үндэслэл: Manganese steel alloy with patented Quenching & Tempering process | Үйл ажиллагааны ашиг тус: хүртэл хүрдэг 30% longer service life in highly abrasive siliceous ores compared to standard alloys | ROI нөлөө: Lowers costperton for wear parts and reduces frequency of hazardous liner changeout procedures.

Automated Wedge Adjustment System | Техникийн үндэслэл: Hydraulic shim adjustment with remote control capability | Үйл ажиллагааны ашиг тус: Allows operators to adjust CSS in minutes without manual shim handling, facilitating quick optimization for changing ore characteristics | ROI нөлөө: Increases plant availability by reducing adjustment downtime from hours to minutes; improves yield by maintaining target product size.

Тоос дарах нэгдсэн коллектор | Техникийн үндэслэл: Pressurized water spray bars integrated into feed chute & discharge point | Үйл ажиллагааны ашиг тус: Effectively controls silica dust at transfer points, ensuring compliance with health regulations (MSHA/OSHA) | ROI нөлөө: Mitigates risk of work stoppages due to air quality violations and reduces longterm liability from worker health claims.

HighCapacity Vibrating Grizzly Feeder (Vgff vgf) | Техникийн үндэслэл: Robust deck design with adjustable grizzly bar spacing | Үйл ажиллагааны ашиг тус: Scalps fines efficiently to bypass the crusher, reducing chamber wear and increasing effective throughput of oversize material by up to 15% | ROI нөлөө: Directly lowers energy consumption per ton crushed and maximizes crusher utilization for its intended duty.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Анхдагч хацарт бутлуурын үйлдвэрлэлийн стандарт | Манай алтны хүдэр бутлах тоног төхөөрөмжийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| 9294% | 9698% | +4% сайжруулалт |
| Амьдралыг өмс (Зүлгүүрийн хүдэр)| ~450,000 tons per set of jaw dies| ~600,000 tons per set of jaw dies| +33% урт наслалт |
| Эрчим хүчний зардал| Standard motor sizing with fixed RPM| TEFC highefficiency motors with optional VFD control| Шалтгаална, хамаарна 8% кВт.ц/тн бага байна |
| CSS тохируулах хугацаа| Гараар бэхэлгээний тохируулга (24 цаг)| Гидравлик шаантаг тохируулга (<30 хоёр хоног)| Шалтгаална, хамаарна 85% илүү хурдан |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| Өргөн хүрээтэй; ~1,500 hours for critical components| Documented MTBF >2,200 hours on major assemblies| >30% сайжруулалт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 500 2,500 цагт тонн (цагдаа), depending on feed size and ore hardness.
Тэжээх: 900 мм x 600 мм-ээс 1500 мм х 1200 мм хүртэл.
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 75 кВт 250 kw. Total installed power including VGF typically ranges from 110 кВт 350 kw.
Материалын үзүүлэлтүүд: Үндсэн хүрээ нь өндөр зэрэглэлийн ган хавтангаар хийгдсэн (мин. ургацын хүч 355 МПа). Jaw dies manufactured from premium Mn18Cr2 alloy steel.
Физик хэмжээсүүд: Footprint tailored to model; approximate L x W x H range: 8m x 4m x 5m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Bearings are protected against dust ingress via labyrinth seals and optional air purge systems.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн хатуу рок уурхайн шинэчлэл

Сорилт: An existing operation using an older primary crusher faced throughput limitations below design capacity due to frequent blockages and slow wear part changes on hard sulfide ore.
Хариу: Implementation of a new heavyduty jaw crusher featuring hydraulic CSS adjustment and our proprietary abrasionresistant jaw die alloy.
Үр дүн: Дамжуулах чадвар нэмэгдсэн 22%, achieving nameplate capacity. Liner changeout frequency decreased from every 6 долоо хоног бүр 8 weeks despite higher tonnage processed.

North American MidTier Gold Producer

Сорилт: High variability in ore hardness within a single pit led to inconsistent product size distribution from the primary stage overloading the SAG mill circuit.
Solution Installation of a primary jaw crusher equipped with an advanced VGF system paired with variable frequency drive control on the main motor allows realtime optimization based on load sensing
Results Achieved a more consistent P80 transfer size reducing SAG mill specific energy consumption by an average of 9%. Overall plant stability improved significantly

Junior Miner Greenfield Project

Challenge Required reliable startup equipment that could handle initial high grade zones while being scalable without requiring total replacement as production ramped up
Solution Selection was based on modular design allowing future upgrades such as larger motors or different liner profiles without altering foundation plans
Results Project commissioning was completed within schedule The equipment provided operational reliability exceeding 97% in first year allowing focus on metallurgical recovery optimization

Арилжааны асуудал

Pricing is structured according to capacity rating robustness level required

Base Equipment Tier Includes core crusher VGF basic walkways guards lubrication system motors starters

Optional Features Premium wear protection packages advanced automation PLC integration remote monitoring sensors extended dust suppression systems custom discharge conveyor modules

Service Packages Available options range from basic commissioning supervision through comprehensive multi year planned maintenance agreements which include scheduled inspections guaranteed parts supply priority technical support These agreements have demonstrated ability reduce total lifecycle costs by up 18%

Financing Options We work with established partners offer flexible commercial terms including capital lease operating lease lease purchase structures tailored cash flow requirements typical mining project cycles

Түгээмэл асуултууд

What if my gold ore contains significant clay or moisture content?
While designed primarily hard rock applications we can configure pre screening scalping options mitigate handling issues sticky material may require consultation our engineering team assess specific conditions

How does this equipment integrate existing secondary tertiary crushing grinding circuit?
Our technical team will review your current flowsheet provide detailed interface drawings ensure compatibility conveyor speeds bin capacities electrical loads Smooth integration is standard part our project scope

Ердийн хүргэлтийн хугацаа гэж юу вэ?
For standard models lead time ranges 16 weeks ex works Custom configurations may require additional engineering time We maintain strategic stock critical wear components expedite delivery when needed

Та гүйцэтгэлийн баталгааг санал болгодог уу?
Yes we provide guaranteed minimum throughput capacity based agreed feed specifications along with maximum power consumption figures These are backed comprehensive factory testing prior shipment

Манай үйл ажиллагааны засвар үйлчилгээний ажилтнууд ямар сургалтанд хамрагдсан?
We include comprehensive onsite training during commissioning covering safe operation routine maintenance procedures troubleshooting guides This is supplemented detailed digital documentation video resources