Тоосго хийх машин үйлдвэрлэгчдийн мэдээллийн хуудас

Brick Making Machines Producers Datasheet

Товч тодорхойлолт:

1. Тоосгоны чанар, хөдөлмөрийн өндөр зардал зэрэг нь таны төслийн үр ашгийг бууруулж байна.? Manual and semiautomated brick production presents significant operational challenges for commercial operations. Inconsistent raw material mixing leads to variable brick density and compressive strength, resulting in higher rejection rates and material waste. Manual handling increases labor dependency, slows production…

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1. PAINPOINT DRIVE NOLEING

Тогтворгүй тоосгоны чанар, хөдөлмөрийн өндөр зардал нь таны төслийн ашгийг бууруулж байна? Manual and semiautomated brick production presents significant operational challenges for commercial operations. Inconsistent raw material mixing leads to variable brick density and compressive strength, resulting in higher rejection rates and material waste. Manual handling increases labor dependency, slows production cycles, and raises the risk of workplace injury. Цааш нь, inefficient curing processes extend lead times and limit your ability to scale output to meet contract demands. Are you managing frequent equipment downtime due to the abrasive nature of clay and concrete mixtures? These factors directly impact your bottom line through increased operational costs, хугацаа алдсан, and compromised product reputation. Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: хэрхэн тогтвортой байдалд хүрэх вэ, highvolume output with predictable quality while controlling labor and maintenance expenses?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Орчин үеийн тоосго хийх машин is a mechanized or fully automated system designed to form standardized bricks, блокууд, or pavers from raw materials such as clay, бетон, дэгдэмхий үнс, or soil. These systems transform loose material into finished units through a defined workflow: 1. Material Feeding & Холих: Raw materials are precisely metered and homogenized with water/binders. 2. Нших & Хэвлэх: The mixture is fed into a mold cavity and subjected to high pressure (чичир, hydraulic compression, or extrusion) to form a green brick. 3. Тодор зүй & Дугуйн: The formed unit is ejected onto a pallet or conveyor for transport. 4. Эдгэрэх (if integrated): In some systems, bricks move through controlled drying or steamcuring chambers. Тоосго хийх машин үйлдвэрлэгчдийн мэдээллийн хуудас

These machines are applied in the production of fired clay bricks, concrete hollow blocks, хучилтын хавтан, болон хоорондоо холбогдсон хөрсний блокууд. Key limitations include dependence on consistent raw material gradation and moisture content, requirement for a stable power supply, and the need for adequate space for material handling and product staging. Тоосго хийх машин үйлдвэрлэгчдийн мэдээллийн хуудас

3. ҮНДСЭН ОНЦЛОГ

Өндөр даралтын гидравлик систем | Техникийн үндэслэл: Closedloop hydraulic circuit with proportional valves | Үйл ажиллагааны ашиг тус: Delivers consistent compaction force cycleaftercycle for uniform brick density and strength | ROI нөлөө: Бүтээгдэхүүний татгалзалтыг хүртэл бууруулна 15% versus mechanical systems; lowers warranty claims.

Програмчлагдах логик хянагч (Импорт) Автомажуулалт | Техникийн үндэслэл: Хүний машин интерфэйс бүхий төвлөрсөн дижитал хяналтын систем (HMI) | Үйл ажиллагааны ашиг тус: Allows precise setting of cycle times, даралтын профайл, болон холимог харьцаа; enables quick mold changeover protocols | ROI нөлөө: Cuts setup time by 30% and reduces skilled operator dependency.

AbrasionResistant Liner & Mold Technology | Техникийн үндэслэл: Hardened steel alloys (жишээ нь e., AR400/500) or polyurethane coatings in highwear areas | Үйл ажиллагааны ашиг тус: Extends component life in direct contact with abrasive aggregates | ROI нөлөө: Алдаа дутагдлын хоорондох дундаж хугацааг нэмэгдүүлнэ (MTBF), reducing spare parts inventory cost by an estimated 20%.

Vibratory Compaction Deck | Техникийн үндэслэл: Өндөр давтамж, amplitudecontrolled vibration motors mounted on a stabilized deck | Үйл ажиллагааны ашиг тус: Ensures complete mold fill and eliminates voids for optimal structural integrity | ROI нөлөө: Improves brick compressive strength by 1020%, allowing use in higherspecification applications.

Модульчлагдсан дизайн архитектур | Техникийн үндэслэл: Unitbased construction of feeder, compactor, and conveyor modules | Үйл ажиллагааны ашиг тус: Simplifies maintenance access and allows for future upgrades or capacity expansion | ROI нөлөө: Reduces service downtime by 25% and protects capital investment against obsolescence.

Pallet Circulation System | Техникийн үндэслэл: Automated return circuit for brickcarrying pallets | Үйл ажиллагааны ашиг тус: Гараар тавиуртай харьцахыг арилгана, synchronizes production flow with curing racks | ROI нөлөө: Lowers labor requirements by 12 FTEs per shift and minimizes pallet damage.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Үйлдвэрлэлийн хүчин чадал: -аас хэлбэлздэг 800 3,500 стандарт бетон блокууд (400x200x200мм) 8 цагийн ээлжээр.
Эрчим хүчний шаардлага: -аас тохируулах боломжтой 15 kw 45 кВт нийт холбогдсон ачаалал; standard supply at 380415V / 50Гц / 3үе шат.
Материалын үзүүлэлтүүд: Compatible with aggregates up to ≤10mm; fly ash content up to ≤70%; cement content typically ≥6%.
Физик хэмжээсүүд: Typical footprint from $6м(Дээд) \times 2m(Үнэр)$ for stationary models up to $15м(Дээд) \times \(4м(Үнэр)$ for full plant with conveyor.
Үйл ажиллагааны хүрээ: Designed for ambient temperatures from +5°C to +45°C; relative humidity ≤95% noncondensing.
Удирдлагын систем: IP54rated PLC panel with color touchscreen HMI.
Max Compaction Force: Hydraulic models offer configurable force from 150 450 луу.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Urban Construction Contractor & Блокны хашааны оператор

Challenge A midsized block manufacturer faced inconsistent quality from aging equipment leading to lost contracts with large builders who demanded certified strength ratings.
Solution Implementation of a fully automatic brick making machine with integrated PLCcontrolled batching.
Results Achieved consistent compressive strength exceeding local standards by >15%, enabling certification that secured three major builder contracts within one year.

Municipal Fly Ash Utilization Project

Challenge A government initiative aimed at utilizing industrial fly ash waste required reliable production of nonfired bricks but struggled with mix homogeneity.
Solution Deployment of a stationary brick making machine equipped with automated screw feeders for precise fly ash/cement/lime ratio control.
Results Successfully produced compliant nonfired bricks using >60% fly ash content at a rate of over two thousand units daily while diverting waste from landfill.

Expanding Rural Building Materials Supplier

Challenge A supplier needed to increase output without proportionally increasing skilled labor costs in a region where such labor was scarce.
Solution Installation of an automatic model featuring pallet circulation system requiring only two operators per shift versus five previously.
Results Increased daily output by over forty percent while reducing direct labor costs per block produced by approximately thirty percent within six months.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

Brick making machine pricing typically falls into three tiers:
EntryLevel/SemiAutomatic Machines Suitable for small yards startups often priced between $25k$50k
MidRange Fully Automatic Machines For established block producers range between $75k$180k
Turnkey Plant Solutions With integrated batching mixing curing automation start above $250k

Optional features that enhance capability include:
Automatic color feeder/doser
Multilayer pallet stacker
Steam curing chamber integration
IoT гарцаар дамжуулан алсаас хянах

Service packages are critical considerations:
Comprehensive warranty periods typically onetwo years parts sixtwelve months labor
Annual maintenance contracts covering inspections wear parts kits technical support
Газар дээрх операторын сургалтын хөтөлбөрүүд

Financing options frequently offered through manufacturer partnerships include:
Equipment leasing plans preserving working capital
Bankbacked loan facilitation
Progressbased payment schedules for large projects

8 Түгээмэл асуултууд

What are the primary differences between hydraulic press vibrationbased machines?
Hydraulic press machines apply static high pressure ideal for producing dense solid bricks paving stones Vibrationbased machines use vibratory compaction suited particularly hollow blocks where complete mold fill around cores is essential The choice depends entirely on your target product specifications

Can existing raw material sources be used with new equipment?
Most likely yes However we recommend conducting material testing prior purchase Our technical team can analyze your aggregate fly ash cement samples confirm compatibility optimal mix ratios ensure machine performance meets expectations

What level site preparation foundation required?
A reinforced concrete foundation specific loadbearing specifications is mandatory We provide detailed foundation drawings anchor bolt templates part predelivery documentation Site must also accommodate material storage finished product staging areas electrical water supply points

How does automation affect my workforce needs?
Automation reduces heavy manual labor repetitive tasks but requires technically proficient operators supervisors Training provided covers machine operation basic troubleshooting preventive maintenance ensuring your team can manage system effectively

What typical delivery installation timeline expected?
Following order confirmation delivery lead time ranges eight fourteen weeks depending model complexity Installation commissioning supervised our engineers typically requires seven ten working days assuming site readiness

Сэлбэг хэрэгсэл бэлэн байна?
We maintain regional warehouse stock critical wear items molds hydraulic components Control system uses industrystandard PLCs HMIs ensuring longterm parts availability beyond specific machine model lifecycle

Шошго: Тоосго хийх машин үйлдвэрлэгчдийн мэдээллийн хуудас