1. PAINPOINT DRIVE NOLEING

Is your coke screening operation plagued by persistent bottlenecks that erode profitability? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the challenges of screening metallurgical coke are acute. Excessive fines generation due to aggressive vibration directly impacts blast furnace efficiency and product revenue. Дэлгэцийн даавуу байнга солигддог, driven by premature wear from abrasive coke, cause significant production downtime and high consumable costs. Тоосонцрын хэмжээ жигд бус тархалт, resulting from inefficient separation or blinding, compromises downstream process stability. Түүнээс гадна, structural failures in the screen body or deck from highcycle fatigue lead to catastrophic unplanned shutdowns. Та засвар үйлчилгээний зардал нэмэгдэж байна уу, урьдчилан таамаглах боломжгүй олдоц, and a constant battle to meet stringent size specifications? The core of these issues often lies in the design and durability of your коксын чичиргээт дэлгэц.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product is a heavyduty linear motion vibrating screen engineered explicitly for the sizing and scalping of metallurgical coke. Түүний загвар нь бат бөх чанарыг чухалчилдаг, precise separation, and highcapacity throughput in demanding coke handling plants.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Хувиарилалт: Coke feedstock is evenly distributed across the full width of the screen inlet via an integrated feed box.
2. Давхаргатай тусгаарлалт: Two counterrotating vibratory motors generate a linear throwing motion, stratifying material across multiple deck levels equipped with defined aperture screen panels.
3. Хэмжээний ангилал: Oversize material travels across the top deck for discharge; middlings are separated on subsequent decks; correctly sized product passes through the apertures.
4. Ахах: Separated fractions are discharged via dedicated chutes for routing to blast furnace bins, crusher circuits, or product stockpiles.

Хэрэглээний хамрах хүрээ: Зууханд хаягдсан коксын анхан шатны хэмжээ, коксын сэвшээ салхи арилгах, бутлахын өмнө урьдчилан, and final product grading.
Хувьсгал: Not designed for wet screening applications or for materials with extreme temperature fluctuations beyond specified ranges.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бөмбөг, sidetensioned panel frames with independent clamping. | Үйл ажиллагааны ашиг тус: Enables singledeck changeouts in under two hours versus full deck replacement; allows use of varied panel materials (резин, полиуретан, нэхмэл утас) per deck level based on wear profile. | ROI нөлөө: Reduces downtime for screen media maintenance by up to 60% and lowers consumable costs by targeting material grade where needed.

Хос эсрэг эргэлттэй мотор хөтөч | Техникийн үндэслэл: Шугаман хүчний вектор үүсгэдэг хоёр синхрон чичиргээт мотор; nonsynchronous operation causes immediate selfcancellation of vibration. | Үйл ажиллагааны ашиг тус: Provides consistent material travel speed and throw pattern for reliable sizing; inherent safety feature prevents structural damage if one motor fails. | ROI нөлөө: Ensures stable product quality (size consistency >98%) and eliminates risk of catastrophic drive failure leading to extended downtime.

ХакБолттой барилга & Reinforced Deck Frames | Техникийн үндэслэл: Highstrength alloy steel side plates joined via Huck fastening system; internal cross members are fully welded to side plates before stressrelieving. | Үйл ажиллагааны ашиг тус: Хатуу байдлыг бий болгодог, monolithic frame resistant to cracking from cyclic stress; dramatically extends service life in 24/7 мэс засал. | ROI нөлөө: Талбайн өгөгдөл нь a >40% improvement in structural lifespan compared to traditional bolted frames, үндсэн хөрөнгийн зардлыг хойшлуулах.

Тоосны капсултай чичиргээний мотор | Техникийн үндэслэл: IP66rated protection with labyrinth seals and positivepressure dust purge ports (сонголттой). | Үйл ажиллагааны ашиг тус: Protects motor bearings from pervasive coke dust ingress, the leading cause of bearing seizure and motor failure. | ROI нөлөө: Extends motor service life by an average of 30%, reducing spare parts inventory and replacement labor costs.

Adjustable Vibration Amplitude | Техникийн үндэслэл: External weight adjustment on motor shafts without disassembly.| Үйл ажиллагааны ашиг тус: Operators can finetune the throw amplitude to match specific feed rates or coke characteristics (жишээ нь e., наалдамхай vs. freeflowing), optimizing efficiency.| ROI нөлөө: Maximizes screening efficiency across varying feed conditions, preventing lost capacity or misdirected product that impacts furnace performance.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бүтцийн амьдрал (гагнуурын анхны их засварын) | 1824 тасралтгүй ажиллагаатай сар| 36+ months based on field documentation| +50% нь +100% |
| Дэлгэцийн самбарыг өөрчлөх цаг (бүрэн тавцан) | 812 hours with multiple crew| 46 hours using modular system| ~50% буурна |
| Bearing Life on Vibrator Motors (in coke dust environment) | 69 ердийн сарууд| 1215 сарын баримтжуулсан дундаж| +50% сайжруулалт |
| Screening Efficiency for 25mm +10mm fraction (Төвөг) | ~9294% average efficiency| Тогтвортой >97% efficiency per plant audits| +3 нь +5 хувь оноо |
| Нэг тонн эрчим хүчний хэрэглээ Шигшсэн (кВт.ц/тн) Varies by size.| Суурь = 100% (Competitor Average)| Ихэвчлэн хэмждэг 9095% of baseline due to optimized mass balance.| 510% бууруулах |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: Available in widths from 1.2m to 3.6m with up to 4 тавцан; -аас хүчин чадал 150 TPH хэтэрсэн 2000 TPH depending on model and aperture sizes.
Эрчим хүчний шаардлага: Driven by two externally mounted vibratory motors ranging from 7.5 кВт 45 кВт тус бүр (total installed power:15 kw 90 kw), standard supply at400V/50Hz or460V/60Hz.
Материалын үзүүлэлтүүд:
Хүрээ: Өндөр бүтээмжтэй нүүрстөрөгчийн ган (Q345B equivalent or superior), гагнуурын дараа стресс тайлагдсан.
Дэлгэцийн тавцан: Modular frames allow for polyurethane panels (хамгийн түгээмэл), резинэн хавтан, or tensioned woven wire cloth.
Бүس: Wearresistant AR400 steel liners at feed point and discharge lips.
Физик хэмжээсүүд & Жин: Загвараас хамааран ихээхэн ялгаатай; example for a midrange2 .4m x6 .0m unit: ~12m L x3 .5m W x3 m H; approximate weight of25 ,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ:
Орчны температур: 20°C-аас +45 °C хүртэл
Материалын температур: Handles coke up to80°C continuously
Чандруу & Чийг: Тоосжилт ихтэй орчинд зориулагдсан; not for slurry or wet screening.

6\. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Гангийн нэгдсэн үйлдвэр] Сорилт: A major steelworks experienced weekly stoppages due to cracked side plates on their primary coke screens,causing unpredictable blast furnace feed interruptions.The abrasive nature of the coke also ledto biweekly panel changes,draining maintenance resources.Хариу: Installationof two heavyduty linear motionкоксын чичиргээт дэлгэцwith Huckbolted constructionand modular polyurethane decks.Үр дүн: Structural integrity maintainedfor over34 monthswith no cracks reported.Screen panel change interval extendedto8 weeks.Reliability improvedto99 .5%,securing stable furnace operations.

[Кокс үйлдвэрлэлийн байгууламж] Сорилт: A merchant coke producer neededto improve yieldof premiumsized lump cokefor export contracts while minimizing fines (10мм).Their existing screens sufferedfrom blindingand inconsistent stratification,losingvaluable productto the breeze stream.Хариу: Retrofittinga newкоксын чичиргээт дэлгэцfeaturing adjustable amplitudeand optimized deck sequencing(includinga slotted top deckfor scalpings).Үр дүн: Achieveda+2 .3 %increasein yieldof target+25mm 80mm fraction.Fines generation reducedby an estimated1 .5 %.The payback periodwas achievedin under14 monthsthrough increasedpremiumproduct revenue.

7\. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure is basedon machine size,моторын хүч,and specified features.We offer three primary tiers:

1\. Стандарт үүргийн цуврал:
For lowercapacity requirementsor intermittent duty.Basic modularityand standard vibrators.Competitive entry price point idealfor budgetconscious upgradesor satellite facilities.

2\. Хүнд даацын цуврал:
Our most common selectionfor continuousoperationin integratedsteel plants.Includes all core features(Huckbolting,dustprotected motors,fulla djustability).Pricedfor optimal lifecycle cost balance.

3\. UltraDuty цуврал:
For extremecapacityplantsor those requiring specific alloysor enhanced sealingoptions.Includes premium componentsand extended warranty.Customengineered solutions availableat this tier.

Нэмэлт шинж чанарууд:
Автомат тосолгооны систем
Air purge systemsfor motors
Тусгай хувцасны доторлогоо(керамик нийлмэл)
Нөхцөл байдлыг хянах дэвшилтэт мэдрэгч

Үйлчилгээний багцууд:
Comprehensive supportis availablefrom basic commissioningtocomprehensive annual inspectionand parts kits.Financing optionsincludingoperating leasesand rentaltoown programsare structuredtominimize upfront capital expenditureand aligncostswith operational savings.

8\. Түгээмэл асуултууд

Q1:What isthe lead timefor a standardmodel?
A1:Lead times varyby complexity.For standardheavyduty modelsin our production cycle,the typicallead timeis14 18 weeksfrom order confirmation.Availabilityof longlead itemslike specificmotorscan affectthis timeline.We provideprojectspecificschedulingupon inquiry.

Q2:Canyour screens be integratedinto our existingplant layoutwith limited headroom?
А2:The overall heightprofileis critical.We offer lowprofile designsutilizingoutboardmotormountsand reduceddeck angles tomaximize clearanceunder existingstructures.Please provideyour spatial constraintsearlyinthe consultationphasefor an accurate assessment.

Q3:What isthe expectedservice lifefor screen panelswhen processingabrasive metallurgicalcoke?
A3:Pane llifedepends heavilyon aperture size,материал(polyurethane vs.rubber),and specificcoke characteristics.For standardpolyurethanepanelswith25 mm apertureson aprimaryscreen,a realisticlifespanis6 10 weeksunder24 /7 operationbefore efficiencydeclines.Modular designminimizeschang eouttime when replacementis required .

4-р улирал:Та гүйцэтгэлийн баталгааг санал болгож байна уу?
А4:Yes.We provideguaranteesforscreening capacityandefficiencybasedon agreeduponfeed materialanalysisandspecific operatingconditions.Theseare detailedin our technicalproposalprior topurchase .

Q5:What are themost commonspare partswe shouldstock?
А5:The recommendedinitialspares kitincludesvibrator motormounting bolts,screen panelclamps,a setofdeck tensioning wedges,and sparevibratormotor bearings.This kitaddressesthe most frequentwear itemsandreducesdowntime awaitingparts .

Q6:Canthe equipmenthandle surgesin feed ratecommon tocokedischarge cycles?
A6:The designincorporatesrobustconstructionanda feed boxto distributeinitialimpact.Optional adjustableamplitudeallowsoperatorstocompensateformoderate surges.For extremesurgeconditions,wetypicallyrecommendan upstreamsurge hopperas partofa complete systemdesign .

Q7:Arethere financingoptionsavailablefor internationalcustomers?
A7:We workwith severalinternationaltrade financepartnersto structurepayment terms,supplier's credit ,or leasingarrangementsthat meetthe needsofglobal clients.Please discussyour regionalrequirementswith our commercialteam .