1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and engineering contractors, the crushing and screening circuit is often the bottleneck. Common challenges include:
Unscheduled Downtime: Frequent liner changes, component failures, and clogging halt production, costing thousands per hour in lost throughput and labor.
Inconsistent Product Gradation: Offspec material leads to product rejection, reprocessing costs, and dissatisfied clients.
High Maintenance Costs: Reactive repair cycles consume both spare parts budgets and valuable maintenance team hours.
Energy Inefficiency: Older or poorly optimized equipment draws excessive power per ton of processed material, directly impacting operating expense.
Scalability Limitations: Fixedconfiguration plants struggle to adapt to changing feed material or final product requirements.

What if your primary crushing station could deliver higher availability? How would predictable, onspec output affect your bottom line? The solution lies in specifying professionalgrade equipment engineered for total cost of ownership.

2. PRODUCT OVERVIEW

This product line encompasses stationary and mobile trackmounted professional crushing and screening equipment, designed for highvolume aggregate production, mining, and C&D recycling applications. The operational workflow is engineered for continuous material flow:

1. Primary Reduction: Feed material is received and initially reduced by a robust jaw or gyratory crusher.
2. Secondary/Tertiary Crushing & Screening: Material is conveyed to cone or impact crushers for further size reduction, with integrated screening for closedcircuit operation.
3. Final Sizing & Stockpiling: Screens (trommel, horizontal, or inclined) separate material into precise specification fractions for stockpiling or direct loadout.

Application Scope: Ideal for hard rock quarries, largescale construction projects, gravel pits, and industrial mineral processing. Limitations: Not designed for ultrafine grinding (sub5mm) without specialized circuits or for processing materials with extreme moisture/content without preprocessing.

3. CORE FEATURES

Advanced Chamber Geometry | Technical Basis: Optimized kinematics & cavity profile | Operational Benefit: Delivers consistent reduction ratio & improved particle shape | ROI Impact: Reduces recirculating load by up to 15%, lowering energy cost per ton

Hydraulic Setting Adjustment (HSA) | Technical Basis: Integrated hydraulic cylinders for crusher gap control | Operational Benefit: Allows remote, realtime CSS adjustment during operation in minutes | ROI Impact: Minimizes downtime for product changeovers, increasing plant utilization

HeavyDuty Fabricated Frame | Technical Basis: Hightensile steel plate with robotic welding & stressrelief treatment | Operational Benefit: Provides exceptional structural integrity under cyclical loading | ROI Impact: Extends service life of core structure, protecting longterm asset value

Intelligent Process Control System | Technical Basis: PLCbased automation with load management & feed rate optimization | Operational Benefit: Prevents crusher overloads and optimizes screen efficiency autonomously | ROI Impact: Field data shows a 712% improvement in throughput while reducing risk of costly stall events

Centralized Greasing System | Technical Basis: Automated lubrication to multiple bearing points from a single station | Operational Benefit: Ensures critical components receive correct lubrication intervals | ROI Impact: Decreases bearing failure rates by an industryestimated 40%, reducing spare parts inventory cost

Modular Wear Part Design | Technical Basis: Segmented liners & symmetrically reversible wear plates | Operational Benefit: Enables faster replacement with fewer personnel and extends time between changes | ROI Impact: Cuts planned maintenance downtime by up to 30% compared to monolithic designs

Tier 4 Final / EU Stage V Diesel Electric Drives (Mobile Units) | Technical Basis: Highefficiency engines powering electric crusher & screen motors | Operational Benefit: Provides full crushing power at lower fuel consumption with reduced noise levels | ROI Impact: Lowers fuel costs by approximately 1822% versus traditional direct diesel hydraulic drives.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard Benchmark | Our Professional Crushing & Screening Solution | Documented Advantage |
| : | : | : | : |
| Mechanical Availability (%)| 91 93%| 95 97%| +4% Improvement |
| Tons per Gallon Fuel (Mobile) | Varies by model| Consistent field reporting| Up to 22% Improvement |
| Liner Change Time (Jaw Crusher) | 812 hours| 46 hours| ~50% Improvement |
| Cost per Ton (Operating Expense)| Baseline| Engineered reductions across fuel, wear parts, labor| 1015% Reduction |
| Noise Emission at 10m (dBA) ~7075 dBA|<70 dBA|<70 dBA| Meets stringent site regulations |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Stationary plants from 200 to over 1,500 TPH; Mobile units from 150 to 500 TPH.
Power Requirements: Electric drive options from 150 kW to over 450 kW per major crusher unit. Mobile plants feature dieselelectric gensets from 350 kVA to 750 kVA.
Material Specifications: Fabricated from S355JR/S355J2 steel; Crusher jaws/cones/liners available in multiple grades of manganese steel (14%,18%,22%) or composite alloys for specific abrasion/corrosion applications.
Physical Dimensions (Mobile Jaw Crusher Example): Working length ~17m; Height ~4m; Width ~3m; Operating weight ~4565 tonnes.
Environmental Operating Range: Designed for ambient temperatures from 25°C to +45°C. Dust suppression systems are standard. Can be configured with coldclimate packages including engine heaters and hydraulic oil warmers.

6. APPLICATION SCENARIOS

Granite Quarry Expansion | Challenge: Existing jaw cone circuit could not meet new contract requirement of 800 TPH of road base aggregate without a prohibitive footprint expansion. Downtime for mantle changes was excessive. Solution: Implementation of a twinconfiguration mobile tracked cone crusher plant with our advanced chamber geometry and hydraulic setting adjustment. Results Throughput sustained at 820 TPH; Product changeover time reduced from 90 minutes to under 25 minutes; Annual production increased by an estimated 120,000 tons within the same site boundary.

C&D Recycling Facility Upgrade Challenge Contaminated demolition concrete with rebar caused frequent clogging in secondary impact crusher leading to daily unclogging labor and wire mesh damage on screens Solution Deployment of a heavyduty impact crusher with hydraulic apron adjustment assist and a robust horizontal screen with modular selfcleaning mesh panels Results Unplanned stoppages decreased by over80%; Wire mesh panel life extended from weeks months achieving full payback on the new screen deck in under months

7 COMMERCIAL CONSIDERATIONS

Professional crushing screening equipment is offered across three primary value tiers:

1 EntryLevel Robust models offering core reliability for predictable materials lower duty cycles
2 Performance Tier Featured above Includes advanced automation HSA systems higher capacity ranges
3 Premium Custom Engineered Configurations including special wear materials hybrid power systems fully automated product switching

Optional Features Radial fines conveyor magnetic separator advanced dust encapsulation package remote telematics monitoring

Service Packages Available Proactive maintenance plans guaranteed wear part kits exchange programs extended structural warranty Financing Options Capital lease operating lease rental purchase agreements available through partners subject credit approval

8 FAQ

Q What level of ground preparation is required for your mobile track mounted plants
A Our designs require minimal preparation A stable compacted base is sufficient eliminating the need costly concrete foundations most applications

Q How does your equipment interface with existing conveying stockpiling systems
A All units are designed standard discharge heights belt widths Industry testing demonstrates compatibility majority existing infrastructure with simple chute modifications

Q Can you provide guaranteed performance metrics for our specific material
A Yes we conduct thorough material testing review historical production data provide written performance projections based lab results pilot plant data where applicable

Q What is the typical lead time from order commissioning
A Lead times vary configuration For standard Performance Tier models lead time typically weeks excluding shipping Custom configurations may require weeks Detailed schedules provided upon project scoping

Q Are operator training spare parts included
A Comprehensive onsite operator maintenance training included delivery Commissioning We maintain global parts distribution network guarantee critical parts availability within hours major hubs

Q What are the key differences between your mobile stationary solutions
A Mobile plants offer rapid relocation setup ideal multi site projects shorter contracts Stationary plants typically offer higher ultimate throughput lower long term operating cost per ton fixed installations The optimal choice depends your specific production lifecycle analysis