1. APERTURA IMPULSADA POR EL PUNTO DE DOLOR

¿Los crecientes costos operativos y el tiempo de inactividad impredecible están erosionando sus márgenes de producción agregada?? Para gerentes de planta y contratistas de ingeniería, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Considere estos puntos débiles comunes:
Alto costo por tonelada: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, impactando directamente su resultado final.
Tiempo de inactividad no programado: Fallos frecuentes de componentes, particularly in bearings and wear parts not suited for continuous, highimpact duty, detener toda su línea de procesamiento.
Gradación de salida inconsistente: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

La pregunta central es: ¿Cómo puedes asegurarte de que sea confiable?, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. DESCRIPCIÓN GENERAL DEL PRODUCTO

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, minería, y aplicaciones de reciclaje de demolición. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

Flujo de trabajo operativo:
1. Consumo de alimento: Material de alimentación grande (hasta la abertura de alimentación especificada) se deposita en el alimentador vibratorio grizzly (opcional), que evita las multas para optimizar la carga de la cámara.
2. Reducción Primaria: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. Descargar: El material triturado sale a través de la abertura de descarga en el fondo de la cámara.. El entorno cerrado (CSS) is hydraulically adjustable to control final product size.
4. Flujo de materiales: The crushed aggregate is conveyed to the next stage in your processing circuit.

Ámbito de aplicación & Limitaciones:
Alcance: Ideal para reducción primaria de roca dura. (granito, basalto), grava de río, y construcción de hormigón de demolición. Suitable for stationary plants and mobile tracked/wheeled setups.
Limitaciones: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. CARACTERÍSTICAS PRINCIPALES

Cámara de trituración profunda | Base técnica: Extended nip angle and optimized geometry | Beneficio operativo: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | Impacto del retorno de la inversión: Los datos de campo muestran hasta un 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

Conjunto de rodamientos de servicio pesado | Base técnica: Oversized spherical roller bearings with high load ratings | Beneficio operativo: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | Impacto del retorno de la inversión: Extiende la vida útil del rodamiento, reducing replacement part frequency and associated downtime costs.

Ajuste hidráulico de CSS | Base técnica: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | Beneficio operativo: Allows operators to change product size or clear blockages quickly from a central location, sin intervención manual | Impacto del retorno de la inversión: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

Revestimientos antidesgaste atornillados | Base técnica: Highgrade manganese steel liners with reversible design | Beneficio operativo: Simplifica el proceso de reemplazo; liners can be changed without dismantling the frame or using complex tooling | Impacto del retorno de la inversión: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

Construcción de marco robusto | Base técnica: Fabricated steel plate design with reinforced stress points from finite element analysis (FEA) | Beneficio operativo: Proporciona integridad estructural a largo plazo bajo cargas cíclicas., Minimizar la fatiga del marco y los problemas de alineación. | Impacto del retorno de la inversión: Protects major capital investment by ensuring crusher body longevity over decades of service.

Punto de engrase centralizado | Base técnica: Manifold system linking all major bearing points | Beneficio operativo: Permite seguridad, rápido, and thorough lubrication during routine service intervals without accessing multiple individual points | Impacto del retorno de la inversión: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. VENTAJAS COMPETITIVAS

| Métrica de rendimiento | Estándar de la industria (Tier 2/Generic) | White Label Stone Crusher Solution | Ventaja (% Mejora) |
| : | : | : | : |
| Vida útil promedio del revestimiento (Granito abrasivo) | ~120.000 toneladas | ~150.000 toneladas | +25% |
| Consumo de energía (kW per tonne/hour)| Base (100%)| Aproximadamente 92% de línea base| 8% Ganancia de eficiencia |
| Tiempo de ajuste de CSS (Mecánico vs.. Hidráulico)| 6090 minutos| <20 minutos| ~75% Faster |
| Clasificación de vida útil del rodamiento L10 (Horas)| Standard Rating| 1520% Higher Dynamic Load Rating| Increased Service Life |
| Nivel de ruido en 1 Metro (dBA)| ~105 dBA| ~98 dBA| Cumplimiento mejorado en el lugar de trabajo |

5. ESPECIFICACIONES TÉCNICAS

Designación del modelo: WLPJC1200x850
Apertura de alimentación: 1200mm x 850 mm (47" incógnita 33")
Rango de capacidad: 250 450 toneladas por hora (dependiente del material de alimentación & CSS)
Tamaño máximo de alimentación: 750mm longitud del borde
Requisito de potencia de accionamiento: 132 kilovatios / 175 Motor eléctrico HP
Peso de la trituradora (excluyendo motor): Aproximadamente 28,000 kilos
Especificaciones clave de materiales:
Marco & Placas para mejillas: Hardox Steel
Revestimientos de mandíbula & Cuñas: Manganese Steel ASTM A128 Gr B3/B4
Eje principal & Ejes excéntricos de acero aleado forjado
Toggle Plate Cast Steel with Safety Shear Bolt Design
Rango de temperatura de funcionamiento: 20°C a +45°C (con lubricantes adecuados)
Rango de ajuste de descarga: 100mm 250 mm

6. ESCENARIOS DE APLICACIÓN

Quarry Operation Seeking Cost Control | Desafío: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| Solución: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| Resultados: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. CONSIDERACIONES COMERCIALES

Our commercial model is structured for clarity and scalability in industrial procurement:

Niveles de precios de equipos:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

Características opcionales:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
Sistema automatizado de lubricación con grasa.
Wear package spares kit first set)
Rock breaker mounting bracket

Paquetes de servicios:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
Puesta en marcha in situ & Capacitación del operador

Opciones de financiación:
Compra de capital propiedad absoluta)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 Preguntas frecuentes

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

Q How does this machine impact my overall plant efficiency?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

Q What are the commercial terms lead time payment structure?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings