1. PAINPOINT DRIVEN OPENING

Managing slag byproduct is a persistent operational and financial drain. Are you facing these common challenges?
High Disposal Costs: Landfill fees for untreated slag are escalating, directly eroding project margins.
Inefficient Manual Processing: Reliance on manual breaking or basic machinery leads to low throughput, high labor costs, and inconsistent output sizing.
Unrecovered Metal Value: Valuable ferrous metal trapped within slag is lost to waste streams, representing a direct revenue leak.
Equipment Downtime: Standard crushers not built for abrasive slag suffer premature wear on liners and blow bars, causing frequent stoppages for maintenance.
Site Congestion & Logistics: Stockpiled slag consumes valuable space and complicates site logistics, hindering other operations.

What if your slag handling could transform from a cost center into a source of recovered material and improved site efficiency? The solution lies in purposeengineered processing equipment.

2. PRODUCT OVERVIEW

A White Label Slag Crusher Plant is a turnkey, unbranded processing system designed specifically for the size reduction and liberation of metals from metallurgical slag (blast furnace, steel furnace, etc.). The plant is provided as a complete package, ready for your branding and integration.

Operational Workflow:
1. Feed & PreScreening: Raw slag is fed into a vibrating grizzly feeder to remove fine undersize material prior to crushing.
2. Primary Size Reduction: A robust jaw crusher or impact breaker performs the initial crushing, breaking down large slabs of slag.
3. Metal Liberation & Separation: The crushed material is conveyed to an electromagnetic separator which extracts liberated ferrous metal for recycling.
4. Secondary Crushing & Sizing (Optional): A cone crusher or secondary impactor further processes the material to achieve precise final product specifications.
5. Stockpiling: The cleaned, sized aggregate is conveyed to a designated stockpile for use as a secondary raw material in construction or road base.

Application Scope: Ideal for steel mills, foundries, metal recycling yards, and independent processors handling ferrous slag byproducts.
Limitations: Not designed for nonferrous slags without magnetic separation components or for primary rock mining applications with higher compressive strengths.

3. CORE FEATURES

HEAVYDUTY FEEDER | Technical Basis: Reinforced grizzly bars with high stroke vibration motors | Operational Benefit: Handles large, uneven slag slabs without bridging; removes fines to increase primary crusher efficiency | ROI Impact: Reduces crusher wear by up to 15% and improves overall system throughput.

ABRASIONRESISTANT CRUSHING CHAMBER | Technical Basis: Manganese steel liners & wear parts with optimal nip angles | Operational Benefit: Withstands continuous abrasive impact, extending service intervals by 3050% over standard configurations | ROI Impact: Lowers costperton for wear parts and reduces downtime for liner changes.

INTEGRATED MAGNETIC SEPARATOR | Technical Basis: Selfcleaning crossbelt electromagnet with adjustable height/intensity | Operational Benefit: Automatically extracts liberated ferrous metal continuously during operation | ROI Impact: Captures 95%+ of recoverable metal, creating a new revenue stream from waste.

CENTRALIZED PLC CONTROL SYSTEM | Technical Basis: Automated process sequencing with fault diagnostics | Operational Benefit: Enables singleoperator control of the entire plant; provides clear alerts for maintenance issues | ROI Impact: Reduces labor requirements and prevents minor issues from causing major breakdowns.

MODULAR PLANT DESIGN | Technical Basis: Bolttogether subassemblies on heavyduty skid bases | Operational Benefit: Simplifies transportation and reduces onsite installation time and cost by an estimated 40% | ROI Impact: Faster commissioning gets your return on investment started sooner.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Basic Crusher) | White Label Slag Crusher Plant Solution | Advantage (% Improvement) |
| : | : | : | : |
| Metal Recovery Rate | Manual picking or postcrush separation ~70% recovery rate. Integrated inline magnetic separation captures >95%. Up to ~35% more metal recovered |
| Wear Part Lifetime| Standard manganese in generic crushers lasts ~40k tons in slag duty.| Optimized alloy & design yields ~60k tons per set.| ~50% longer operational life |
| Tonnage Throughput| Discontinuous feeding due to bridging; inconsistent feed size.| Prescreening & heavyduty feeder ensures steady, optimized feed to crusher.| Up to ~25% higher sustained throughput |
| OnSite Setup Time| Componentbased delivery requiring significant assembly.| Preassembled modules reduce field connection work.| ~40% faster deployment |

5. TECHNICAL SPECIFICATIONS

Capacity Range: Configurable from 50 to 250 tons per hour (TPH).
Power Requirements: Total installed power typically 150kW 400kW depending on configuration; 400V/50Hz or as specified.
Material Specifications: Constructed from S355JR structural steel; crushing chambers lined with Mn18Cr2 or equivalent highabrasion steel.
Key Physical Dimensions (Typical Setup): Feed Hopper: 8m³; Primary Crusher Feed Opening: 750mm x 500mm; Plant Footprint (LxW): approx. 25m x 7m.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; dust suppression system connections are standard.

6. APPLICATION SCENARIOS

Steel Mill OnSite Processing | Challenge: A midsized steel mill faced rising landfill costs for blast furnace slag and needed to clear storage yards. Manual processing was too slow. Solution: Implementation of a midrange white label slag crusher plant with magnetic separation at the yard perimeter. Results: Achieved processing of 120 TPH; eliminated landfill fees; recovered over $75k annually in scrap metal sales; created saleable aggregate.

Independent Recycling Contractor Expansion Challenge An aggregate recycler sought to diversify into industrial byproducts but required a costeffective entry solution without premium branding costs.Solution Acquisition of a base model white label plant allowing them to apply their own brand Result Enabled service contracts with two local foundries increased overall site revenue by an estimated increased asset utilization

Foundry Byproduct Management Challenge A foundry's cupola slag was being sold at minimal value as mixed waste containing recoverable metallics Solution Installation of a compact white label crushing and screening circuit focused primarily on metal liberation Result Metal recovery increased yield by concentrated aggregate product commanded higher market price improving margin on byproduct

7 COMMERCIAL CONSIDERATIONS

White label plants offer significant value by eliminating brand premiums Pricing is tiered based on capacity and automation level

Tier Basic Model Includes primary jaw crusher grizzly feeder magnetic separator basic belt conveyors manual controls Ideal for lower volume or entrylevel applications
Tier Pro Model Adds secondary impactor vibrating screen after magnet PLC control panel dust suppression system For operations requiring specific product sizing
Tier Custom HighCapacity Model Includes larger feeders dual crushing stages advanced screening multiple magnets full automation package For highvolume dedicated processing facilities

Optional Features Radial stacker conveyor additional screening decks metal baler press advanced dust collection
Service Packages are available separately including commissioning spare parts kits preventive maintenance plans extended warranty
Financing Options can be facilitated through equipment financing partners offering lease or loan structures typically ranging from months

8 FAQ

What feedstock size can the plant accept
The primary crusher is configured based on your typical slab size Common feed openings accept material up tomms in dimension

How pure is the recovered metal
Field data shows the integrated crossbelt magnet typically extracts ferrous material at purity facilitating direct sale to scrap yards without further processing

Are these plants suitable for portable skidmounted use
Yes core designs are skidmounted allowing relocation between sites with appropriate haulage equipment some models offer trailer mounting

What is the expected lead time from order to commissioning
For standard configurations lead time averages weeks factoring in manufacturing testing disassembly shipment reassembly onsite commissioning varies

Can the plant process other materials like construction demolition waste
While robust it is optimized for abrasive slags Minor configuration changes can adapt it C D waste but throughput may differ from dedicated C D equipment