1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your project margins? For plant managers and contractors, managing crushing and screening operations often means confronting persistent challenges: inconsistent final product gradation leading to rejected loads, excessive wear part consumption from abrasive materials, and frequent mechanical failures that halt entire production lines. The financial impact is measurable: unplanned downtime can cost thousands per hour in lost production and labor. Furthermore, reliance on a single OEM can lock you into lengthy lead times for parts and costly service agreements. How do you maintain brand control while accessing reliable, highperformance equipment without the premium price tag? The strategic answer lies in white label crushing and screening equipment.

2. PRODUCT OVERVIEW

White label crushing and screening equipment refers to heavyduty machinery—including jaw crushers, cone crushers, impactors, and vibrating screens—manufactured by established OEMs but sold without their brand name through authorized distributors or system integrators. This model provides the core engineering and build quality of proven designs under your specified configuration or private label.

The operational workflow is straightforward:
1. Primary Reduction: Raw feed material is introduced into a primary crusher (e.g., jaw crusher) for initial size reduction.
2. Secondary/Tertiary Crushing: Material is conveyed to secondary (e.g., cone crusher) or tertiary (e.g., vertical shaft impactor) units for further refinement to the target specification.
3. Sizing Separation: Crushed material is fed onto vibrating screens to separate particles by size.
4. Recirculation & Stockpiling: Oversize material is recirculated back into the circuit, while correctly sized product is conveyed to stockpiles.

Application scope includes aggregate production, C&D recycling, mining precrushing, and industrial mineral processing. A key limitation is that white label equipment typically encompasses standard models; highly customized, applicationspecific engineering may require a direct OEM partnership.

3. CORE FEATURES

HeavyDuty Fabricated Frame | Technical Basis: CADoptimized stress analysis with hightensile steel | Operational Benefit: Provides exceptional stability under dynamic loads, reducing structural fatigue and misalignment | ROI Impact: Extends service life of core structure, minimizing longterm capital replacement costs.

Modular Wear Part Design | Technical Basis: Standardized mounting geometry for liners, mantles, and screen media | Operational Benefit: Enables faster changeouts with common tooling, reducing maintenance downtime by up to 30% | ROI Impact: Lowers labor costs per maintenance event and increases machine availability.

Centralized Greasing & Lube System | Technical Basis: Automated manifold distributing lubricant to all critical bearings | Operational Benefit: Ensures consistent bearing protection while eliminating manual greasing points for operator safety | ROI Impact: Reduces bearing failure rates by an industrytested average of 25%, preventing costly secondary damage.

PLCBased Control & Monitoring System | Technical Basis: Programmable Logic Controller with CANbus communication for sensors | Operational Benefit: Offers realtime tracking of power draw, chamber pressure, and bearing temperature for predictive maintenance | ROI Impact: Allows datadriven operational adjustments that improve throughput and prevent catastrophic failures.

Hydraulic Adjustment & Clearing | Technical Basis: Integrated hydraulic rams for CSS adjustment and chamber clearing | Operational Benefit: Enables quick product size changes and safe removal of blockages without manual intervention | ROI Impact: Maximizes utilization by allowing rapid adaptation to different feed materials or product specs.

HighEfficiency Vibrating Mechanism | Technical Basis: Precisionbalanced shafts with adjustable counterweights | Operational Benefit: Delivers consistent material stratification and screening efficiency across varying feed conditions | ROI Impact: Improves final product quality consistency, reducing waste and maximizing saleable tonnage.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Branded EntryLevel) | White Label Solution (Equivalent Tier) | Advantage |
| : | : | : | : |
| Cost of Ownership (5Year) | High (Premium Parts Pricing) | Moderate (MultiSource Parts Availability)| Up to 40% Lower |
| Lead Time on Critical Wear Parts| 46 Weeks Average| 12 Weeks Average| ~70% Faster|
| Mechanical Availability Target| ~92%| >94%| +2 Percentage Points|
| Standard Warranty Period| 12 Months / 2000 Hours| 12 Months / Unlimited Hours| Greater Utilization Coverage|
_Subject to specific manufacturer terms._

5. TECHNICAL SPECIFICATIONS

Capacity Range: From 150 TPH mobile units to over 800 TPH stationary plant configurations.
Power Requirements: Dependent on configuration; typical primary crushing stage requires 90300 kW drives.
Material Specifications: Fabricated from S355JR structural steel; wear components available in AR400/500 steel or OEMequivalent manganese grades.
Physical Dimensions (Example Mobile Jaw Unit): Transport length ~15m, width ~3m, height ~4m; operating weight ~45 tonnes.
Environmental Operating Range: Designed for ambient temperatures from 20°C to +45°C; dustsealed bearings and electrical components standard for harsh site conditions.

6. APPLICATION SCENARIOS

Aggregate Producer Scaling Operations

Challenge: A midsized quarry needed to expand production capacity but faced capital constraints on new branded crushing circuits. Consistent gradation for state DOT projects was also a concern.
Solution: Implementation of a white label threestage crushing and screening plant featuring a jaw crusher, cone crusher, and tripledeck screen.
Results: Achieved target throughput of 450 TPH at approximately 75% of the cost of a major branded equivalent. Product cubicity consistently met DOT specifications due to precise hydraulic CSS control.

C&D Recycling Contractor

Challenge: A recycling contractor experienced rapid wear on breaker liners from contaminated demolition concrete and high downtime from tramp metal incidents.
Solution: Deployment of a white label tracked impact crusher with a robust monobloc rotor design integrated with an overband magnet.
Results: Field data shows wear part life increased by an average of 18% due to superior metallurgy options at competitive pricing. The quickrelease mechanism for breaker plates reduced changeover time by two hours per event.

7. COMMERCIAL CONSIDERATIONS

White label crushing equipment pricing typically falls into three tiers:
1. Standard Configuration Tier: Offers base models with essential features at the most competitive price point for budgetconscious buyers focused on core functionality.
2. Enhanced Performance Tier: Includes upgrades such as larger feeders, heavierduty screens, advanced automation packages (autoadjust systems), extended warranty options (~1520% premium).
3. Complete Plant Integration Tier: Turnkey system pricing including conveyors, hoppers, dust suppression systems engineered as a cohesive circuit.

Optional features commonly include magnet systems , dust covers , wireless remote controls ,and tier IV final engine packages . Service packages range from basic technical support to comprehensive annual maintenance contracts with guaranteed response times . Financing options frequently include operating leases , equipment loans ,and renttoown structures tailored through distributor partners .

8.FAQ

Q1.Are white label crushers compatible with parts from major brands?
A1.Generally no.Most white label equipment uses proprietary wear part designs engineered specifically for their chambers .However,a key advantage is sourcing these parts directly from the manufacturer or certified foundries at competitive rates .

Q2.What is the typical lead time for delivery?
A2.For common mobile units or standard stationary modules ,lead times typically range from8to14weeks exworks .Custom configurations will extend this timeline .This often compares favorably with branded equivalents .

Q3.How does performance compare between white label machines?
A3.Performance varies significantly based on the underlying OEM .It is critical to evaluate field references ,request certified test reports ,and review component pedigree(e.g.,bearings ,hydraulics )to assess true capability .

Q4.What training is provided for our operators?
A4.Most distributors provide comprehensive onsite operational training covering daily checks,safe operation,basic troubleshooting,and control system familiarization as part of commissioning .

Q5.Can we finance both the equipment purchase?
A5.Distributors typically work with thirdparty commercial finance companies offering various structures including capital leases operating leases secured loans tailored cash flow requirements project duration

Q6.Is resale value affected by being 'white label'?
A6.Resale value correlates strongly maintained condition total operating hours availability known service history Wellmaintained documented service history commands strong secondary market particularly regions where model recognized reliability

Q7.What happens if distributor relationship ends?
A7.A reputable supplier will provide clear documentation regarding ongoing technical support parts supply chain directly manufacturer ensure longterm asset supportability