Wholesale Stone Crusher Plant Maker

Mô tả ngắn:

1. KHAI THÁC THEO ĐIỀU KHIỂN PAINPOINT Chi phí hoạt động ngày càng tăng và thời gian ngừng hoạt động không thể đoán trước đang làm xói mòn biên lợi nhuận sản xuất tổng hợp của bạn? Dành cho người quản lý nhà máy và nhà thầu kỹ thuật, the core challenges in primary crushing often stem from the crushing plant itself. Điểm đau phổ biến bao gồm: High PerTon Operational Cost: Inefficient power use, mặc lót quá mức, and frequent maintenance intervals directly increase…

Gửi email cho chúng tôi Tải xuống dưới dạng PDF

Chi tiết sản phẩm

Thẻ sản phẩm

1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Chi phí hoạt động ngày càng tăng và thời gian ngừng hoạt động không thể đoán trước đang làm xói mòn biên lợi nhuận sản xuất tổng hợp của bạn? Dành cho người quản lý nhà máy và nhà thầu kỹ thuật, the core challenges in primary crushing often stem from the crushing plant itself. Điểm đau phổ biến bao gồm:

High PerTon Operational Cost: Inefficient power use, mặc lót quá mức, and frequent maintenance intervals directly increase your cost per ton of produced aggregate.
Thời gian ngừng hoạt động đột xuất: Component failures in critical paths, especially during peak demand, halt entire operations. Each hour of lost production represents significant revenue forfeited.
Đầu ra không nhất quán & Chất lượng sản phẩm: Fluctuations in feed material can lead to poor size distribution, increasing load on secondary crushers and reducing final product yield.
Cấu hình nhà máy cứng nhắc: Fixed layouts struggle to adapt to changing site conditions or new project specifications, limiting longterm asset utilization.
Safety and Accessibility Risks: Tổ hợp, multilevel structures for maintenance pose hazards and extend service times.

Is your current primary crushing solution a source of variable cost and operational uncertainty? The right wholesale stone crusher plant is not merely equipment; it is the foundational system determining your site's productivity, lợi nhuận, and scalability.

2. TỔNG QUAN SẢN PHẨM

This wholesale stone crusher plant is a stationary or semimobile primary crushing system engineered for highvolume reduction of quarry rock, blasted limestone, đá granit, và phá dỡ bê tông. It integrates a heavyduty jaw crusher or primary gyratory crusher with robust feeding, prescreening, and material handling components into a cohesive production unit.

Quy trình hoạt động:
1. Cho ăn & Sàng lọc trước: Runofquarry material is fed via a vibrating grizzly feeder, which removes fines and bypasses subsize material to optimize crusher efficiency.
2. Giảm sơ cấp: Oversize material is directed into the primary jaw or gyratory crusher for initial size reduction to a manageable diameter.
3. Primary Discharge & vận chuyển: Crushed material is discharged onto a main product conveyor for transport to secondary processing or stockpiling stages.

Phạm vi ứng dụng:
Lý tưởng cho các hoạt động khai thác đá quy mô lớn, mining auxiliary crushing, and major infrastructure projects requiring dedicated, onsite primary crushing capacity.

Hạn chế chính:
This plant configuration is designed as a primary stage solution. For producing specific final aggregates (ví dụ., chip, cát), it must be paired with appropriate secondary and tertiary crushing circuits. Site preparation including foundation work is required for stationary installations.

3. TÍNH NĂNG CỐT LÕI

Máy cấp liệu Grizzly rung hạng nặng (VGFF VGF) | Cơ sở kỹ thuật: Tốc độ nạp được kiểm soát bằng sàng lọc trước | Lợi ích hoạt động: Regulates material flow to the crusher cavity, prevents chokefeeding, and removes fines to reduce wear | Tác động ROI: Increases crusher throughput by up to 15% and extends wear part life by diverting abrasive fines

Modular Plant Chassis | Cơ sở kỹ thuật: Bolttogether heavy steel sections | Lợi ích hoạt động: Enables faster site installation and future reconfiguration or relocation compared to welded structures | Tác động ROI: Reduces civil works costs by up to 30% and preserves asset value through redeployability

Advanced Crusher Bearing Design | Cơ sở kỹ thuật: Spherical roller bearings with automated lubrication | Lợi ích hoạt động: Supports high radial and axial loads under shock conditions; consistent lubrication prevents premature failure | Tác động ROI: Directly reduces risk of catastrophic bearing seizure, nguyên nhân hàng đầu gây ra thời gian ngừng hoạt động ngoài kế hoạch kéo dài

Hệ thống điều khiển PLC tập trung | Cơ sở kỹ thuật: Automated process monitoring with fault diagnostics | Lợi ích hoạt động: Operators can monitor motor loads, nhiệt độ mang, and feed rates from a single panel for proactive adjustments | Tác động ROI: Enables optimal performance tuning; diagnostic alerts reduce mean time to repair (MTTR) theo ước tính 25%

Điều chỉnh thủy lực & Thanh toán bù trừ | Cơ sở kỹ thuật: Integrated hydraulic cylinders for crusher settings | Lợi ích hoạt động: Allows quick adjustment of discharge setting for product size changes and safe clearing of blockages without manual intervention | Tác động ROI: Minimizes downtime for product changeovers; enhances operator safety during clearing operations

AbrasionResistant Steel Construction | Cơ sở kỹ thuật: AR400/500 steel liners at highimpact points | Lợi ích hoạt động: Protects structural frames from wear in hoppers, người cho ăn, and discharge areas | Tác động ROI: Lowers longterm structural maintenance costs by protecting core plant integrity

4. LỢI THẾ CẠNH TRANH

5. THÔNG SỐ KỸ THUẬT

Tùy chọn máy nghiền chính: lời nguyền hàm (900x1200mm to 1500x2000mm) hoặc Máy nghiền con quay sơ cấp (4265 phạm vi).
Designed Feed Size: Up to 1200mm lump size (dependent on selected crusher model).
Average Capacity Range: 450 1,800 tấn mỗi giờ (TPH), contingent on material density, độ cứng (Wi), and required reduction ratio.
Tổng công suất lắp đặt: 300 kW 750 kW range (crusher motors + trung chuyển + băng tải).
Power Supply Requirements: Typically requires mediumvoltage supply (ví dụ., 6.6kV or 11kV) for larger units; stepdown transformer not included.
Thông số kỹ thuật vật liệu chính: Chế tạo khung chính từ thép kết cấu S355JR; highwear components from Hardox® or equivalent AR steel; crusher jaws/mantles from premium manganese steel (Mn14Cr2/Mn18Cr2).
Dấu chân gần đúng: Varies significantly with configuration; typical range from ~15m x 8m up to ~25m x 12m.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +45°C. Dust suppression spray systems are available as an option.

6. KỊCH BẢN ỨNG DỤNG

LargeScale Granite Quarry Expansion

Thử thách: An existing quarry needed to double primary throughput but had limited space for a new standalone crushing circuit adjacent to the existing fixed plant.
Giải pháp: Implementation of a semimodular wholesale stone crusher plant with a large jaw crusher as an independent parallel line. The modular design allowed installation on a separate bench.
Kết quả: Achieved targeted +950 TPH capacity increase without disrupting original production line availability during commissioning.

Dự án xây dựng đường cao tốc lớn

Thử thách: A contractor required highvolume onsite crushing of blasted basalt over a 3year project timeline across multiple work fronts but needed relocation capability.
Giải pháp: Deployment of our wholesale stone crusher plant on a semimobile skid base with integral feed hopper and discharge conveyor.
Kết quả: The unit was relocated twice between project phases within one week each move. Consistent production met all aggregate specifications for the project’s base layers while eliminating offsite haulage costs.

7. CÂN NHẮC THƯƠNG MẠI

Our wholesale stone crusher plants are offered in three principal tiers based on capacity output:

1. Cấp nhiệm vụ tiêu chuẩn (<600 TPH): For consistent feed of mediumabrasive materials like limestone.
2. Cấp hạng nặng (6001200 TPH): For mixed feeds including granite/hard rock applications.
3. Extra HeavyDuty Tier (>1200 TPH): Engineered for maximum uptime in severeservice mining/quartzite applications. Wholesale Stone Crusher Plant Maker

Pricing scales accordingly based on selected tier plus chosen optional features such as:
Dust Suppression Package
Cảm biến giám sát tình trạng nâng cao
Extended Wear Part Kits
OnSite Supervision During Commissioning Wholesale Stone Crusher Plant Maker

We offer comprehensive service packages ranging from annual inspection plans through fullservice maintenance contracts that include scheduled parts replacement at fixed operating hours.

Flexible financing options are available through our partners including equipment leasing structures tailored for capitalintensive projects requiring cash flow management.

Câu hỏi thường gặp

1\. How do I determine if this wholesale stone crusher plant will be compatible with my existing secondary circuit?
We require details of your current secondary/tertiary setup—specifically maximum acceptable feed size gradation—and will provide detailed simulation reports showing expected output gradation curves from our proposed primary unit based on your specific feed material analysis.

2\. What impact will this have on my overall site power consumption?
Field data shows that modernized drive systems can improve energy efficiency per ton crushed compared to older plants (>10 năm). A detailed power audit comparing your current specific energy consumption against projected figures will be provided during the proposal phase.

3\. Thời gian dẫn điển hình là gì?
For standard configurations within our defined tiers lead times typically range between four months following order confirmation depending upon component sourcing complexity at timeoforder placement which we clarify upfront priorto contracting commencement date establishment procedures being finalized accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereafter throughout manufacturing process stages until delivery completion milestones have been achieved successfully without compromise upon quality standards whatsoever possible under given circumstances prevailing then accordingly thereto forthwith immediately following order confirmation depending component sourcing complexity timeoforder placement clarified upfront prior contracting commencement date establishment procedures finalized subsequently during manufacture processes concluding final shipment arrangements made ready dispatch logistics coordinated efficiently ensuring timely arrival destination site prepared receive install operate according plan agreed mutually both parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects concerned parties involved transaction concluded satisfactorily all respects