1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling your alluvial or placer gold operation and hitting critical bottlenecks? MỘT 500 TPH throughput target exposes systemic inefficiencies that directly erode profit margins. Những thách thức chung bao gồm:

Tỷ lệ phục hồi không nhất quán: Variable feed material leads to gold losses in fines or to tailings, with each percentage point lost representing significant annual revenue forfeiture.
Thời gian ngừng hoạt động quá mức & BẢO TRÌ: Poorly designed washing plants with inadequate material handling cause frequent clogging, component wear, and unplanned stoppages, crippling your availability metrics.
Chi phí hoạt động cao: Inefficient water usage, excessive fuel consumption for power, and large crew requirements for manual oversight drive your cost per ton unsustainably high.
Difficulty Scaling: Modular or inflexible systems cannot adapt to changing deposit characteristics or increased throughput demands without a complete system overhaul.

Is your current setup causing you to leave gold in the ground while struggling with runaway operational expenses? The solution lies in a purposeengineered 500 Tph Gold Mining Washing Plant designed not just for volume, but for maximum recovery and operational economy.

2. TỔNG QUAN SẢN PHẨM

This is a complete, skidmounted or modular 500 TonPerHour Gold Mining Washing Plant engineered for highvolume alluvial and eluvial deposits. It is a continuous processing system designed to scrub, phân loại, concentrate, and recover gold from unconsolidated material.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine material is fed via hopper and conveyor into a robust scrubbing section (trommel or scrubber) to break down clays and agglomerates.
2. Particle Classification: The liberated material is precisely screened and classified into multiple size fractions (ví dụ., quá khổ, midsize, tiền phạt) using vibrating screens or trommel decks.
3. Nồng độ trọng lực: Each targeted size fraction is routed through optimized gravity circuits—such as primary sluices, đồ gá lắp, or centrifugal concentrators—to recover free gold.
4. Quản lý chất thải & Water Handling: Waste material is efficiently conveyed away while process water is recirculated through a settling pond or clarification system to minimize fresh water demand.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Ideal for largescale alluvial/placer gold projects, riverine deposits, and weathered eluvial zones with high clay content requiring aggressive scrubbing.
Hạn chế: Không phù hợp với đá cứng (mạch nước) mining without primary crushing. Performance is contingent on proper feed preparation (removal of oversized boulders) and deposit geology (gold liberation size).

3. TÍNH NĂNG CỐT LÕI

Modular Scalability | Cơ sở kỹ thuật: Bolttogether skid design with standardized interconnections | Lợi ích hoạt động: Enables phased commissioning, easy transport between sites, and future capacity expansion | Tác động ROI: Reduces initial capital outlay risk and extends plant lifecycle adaptability

Advanced Scrubbing Circuit | Cơ sở kỹ thuật: Hightorque, lowRPM trommel/scrubber with internal lifters and spray bars | Lợi ích hoạt động: Achieves >95% clay disintegration for superior gold liberation without excessive particle abrasion | Tác động ROI: Maximizes recovery from claybound deposits and reduces downstream screen blinding

MultiStage Gravity Recovery | Cơ sở kỹ thuật: Cascading concentration using primary rougher sluices followed by pulsating jigs and finishing centrifugal concentrators | Lợi ích hoạt động: Captures fine gold (<100 lưới) often lost in conventional systems while efficiently handling nugget gold | Tác động ROI: Field data shows a consistent 25% improvement in overall recovery rates compared to singlestage systems

Intelligent Water Management System | Cơ sở kỹ thuật: Closedloop circuit with cyclonefed settling tanks and optional thickener integration | Lợi ích hoạt động: Cuts fresh water consumption by up to 80%, allowing operation in waterscarce regions | Tác động ROI: Drastically lowers water sourcing costs and simplifies environmental permitting

Centralized PLC Control & Giám sát | Cơ sở kỹ thuật: Industrial programmable logic controller with HMI touchscreen displaying feed rate, rút điện, pump pressures | Lợi ích hoạt động: Allows a single operator to manage the entire plant flow from a central station, enabling rapid response to anomalies | Tác động ROI: Reduces labor costs by an estimated 40% versus manual control points

HeavyDuty Material Handling | Cơ sở kỹ thuật: Channel frame conveyors with impactresistant idlers; AR steel liners at wear points; oversize discharge chutes | Lợi ích hoạt động: Handles abrasive feeds with minimal downtime for maintenance or liner replacement | Tác động ROI: Thử nghiệm trong ngành chứng tỏ một >30% increase in component lifespan under highsilica conditions

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 TPH Class) | Của chúng tôi 500 Giải pháp nhà máy rửa khai thác vàng Tph | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Overall Gold Recovery Efficiency| 88% 92% range depending on feed variability| Nhất quán >94% across variable feeds| +3% ĐẾN +6% recovery |
| Nhà máy sẵn có (Thời gian chạy theo lịch trình)| ~85%, frequent unplanned stops| >92%, due to robust design & redundancy| +8% sẵn có |
| Water Consumption (m³ per ton processed)| ~3 4 m³/ton (open circuit typical)| <0.8 m³/ton (closedloop system)| Lên đến 75% sự tiêu thụ |
| Tiêu thụ điện năng cụ thể (kWh mỗi tấn)| ~1,8 2.2 kWh/tấn| <1.5 kWh/ton via optimized drives & layout| Lên đến 25% power use |
| Commissioning Timeline (from delivery)| 812 weeks typical for fixed designs| <6 weeks due to preassembled modules| 33% timetoproduction |

_Based on field data from comparable alluvial deposits._

5. THÔNG SỐ KỸ THUẬT

Nominal Capacity: 500 tấn mỗi giờ (cơ sở thức ăn khô).
Yêu cầu về nguồn điện: Tổng tải kết nối khoảng 750900 kW; primary supply recommended at 1000 kVA / Medium Voltage option available.
Thông số vật liệu:
Kết Cấu Thép: ASTM A36 / S355JR
Mặc lót & Thác: AR400 / Hardox 450
Sàn màn hình & Punch Plates: Highcarbon steel / Polyurethane options
Sluice Riffles & Matting: Miner's Moss over rubber base; optional expanded metal.
Kích thước vật lý (Mô-đun): Typical module dimensions L20m x W4m x H5m; total plant footprint approx. 80m x 30m including conveyors.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C; dust suppression system standard; can be configured for highaltitude operation.

6. KỊCH BẢN ỨNG DỤNG

LargeScale Alluvial Operation in West Africa

Thử thách: A major operator faced falling recovery rates (<90%) and high water trucking costs due to an inefficient opencircuit washing plant processing highly variable clayrich gravels.
Giải pháp: Implementation of our modular 500 Tph Gold Mining Washing Plant featuring the advanced scrubbing circuit and closedloop water management system.
Kết quả: Achieved consistent recovery of >94%. Fresh water requirements were reduced by over 70%, eliminating daily water trucking fleets. Tính khả dụng của nhà máy tăng từ 82% đến hơn 91%.

Eluvial Deposit Development in South America

Thử thách: Developing a mountainous eluvial deposit required a plant that could be transported in sections via winding roads and handle highly abrasive weathered ore without excessive liner wear.
Giải pháp: A skidmounted version of the plant was supplied with heavyduty material handling specifications throughout.
Kết quả: The plant was assembled onsite in under five weeks. Liner replacement intervals on critical chutes extended from every two months to over six months despite high abrasion index ore.

7. CÂN NHẮC THƯƠNG MẠI

Our commercial approach provides flexibility tailored for largescale project financing:

Bậc định giá thiết bị
Tiered pricing based on final configuration:
1. Base Plant Package – Includes core scrubbing/screening/concentration modules
2 .Enhanced Recovery Package – Base plus secondary centrifugal concentrator circuit
3 .Full Turnkey Package – Includes all modules plus slurry pumps/piping/foundation engineering drawings

Optional features include automated sampling systems on concentrate streams,
diesel power generation packages,
and containerized control rooms.

Service Packages are offered as annual maintenance contracts providing scheduled inspections,
wear part discounts,
và hỗ trợ kỹ thuật ưu tiên.

Financing Options are available through our partner institutions,
including leasetoown structures over threetofiveyear terms
and project financing support documentation preparation.

8.Câu hỏi thường gặp

Q1:What is the minimum particle size of gold this plant can effectively recover?
MỘT:The multistage gravity circuit is engineered specifically down into the very fine (100 lưới /150 micron) range.Recovery efficiency curves are provided based on your specific metallurgical test work results prior purchase.

Q2 Can this plant be integrated into an existing operation?
A Yes.The modular design allows it function as standalone unit replace an outdated facility serve as expansion train alongside your current setup.Interfacing conveyors transfer stations can be engineered match your site layout.

Q3 What level operator training required?
A We provide comprehensive onsite training covering normal startup/shutdown procedures troubleshooting basic maintenance tasks.Training typically spans five working days conducted during commissioning phase ensure your team confident taking ownership operations immediately thereafter .

Q4 How does pricing structure work what lead times typically involved?
A Pricing determined final configuration based detailed analysis your feed material characteristics Lead times range from months order placement delivery depending complexity selected options Current lead times confirmed upon formal inquiry .

Q5 What aftersales support offered?
A Support includes year warranty manufacturing defects parts labor access remote diagnostic support via PLC connection dedicated account manager expedite parts ordering Global network service engineers available dispatch basis .