1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Managing slag byproduct is a persistent operational and financial drain. Bạn có đang đối mặt với những thách thức chung này không?
Chi phí xử lý cao: Phí chôn lấp xỉ chưa qua xử lý ngày càng tăng, trực tiếp làm xói mòn lợi nhuận của dự án.
Inefficient Manual Processing: Reliance on manual breaking or basic machinery leads to low throughput, chi phí lao động cao, and inconsistent output sizing.
Unrecovered Metal Value: Valuable ferrous metal trapped within slag is lost to waste streams, representing a direct revenue leak.
Thời gian ngừng hoạt động của thiết bị: Standard crushers not built for abrasive slag suffer premature wear on liners and blow bars, causing frequent stoppages for maintenance.
Site Congestion & hậu cần: Stockpiled slag consumes valuable space and complicates site logistics, hindering other operations.

What if your slag handling could transform from a cost center into a source of recovered material and improved site efficiency? The solution lies in purposeengineered processing equipment.

2. TỔNG QUAN SẢN PHẨM

A White Label Slag Crusher Plant is a turnkey, unbranded processing system designed specifically for the size reduction and liberation of metals from metallurgical slag (lò cao, lò luyện thép, vân vân.). The plant is provided as a complete package, ready for your branding and integration.

Quy trình hoạt động:
1. Cho ăn & Sàng lọc trước: Raw slag is fed into a vibrating grizzly feeder to remove fine undersize material prior to crushing.
2. Giảm kích thước chính: A robust jaw crusher or impact breaker performs the initial crushing, breaking down large slabs of slag.
3. Giải phóng kim loại & Sự tách biệt: The crushed material is conveyed to an electromagnetic separator which extracts liberated ferrous metal for recycling.
4. Nghiền thứ cấp & Định cỡ (Không bắt buộc): A cone crusher or secondary impactor further processes the material to achieve precise final product specifications.
5. Dự trữ: đã được làm sạch, sized aggregate is conveyed to a designated stockpile for use as a secondary raw material in construction or road base.

Phạm vi ứng dụng: Lý tưởng cho các nhà máy thép, xưởng đúc, bãi tái chế kim loại, and independent processors handling ferrous slag byproducts.
Hạn chế: Not designed for nonferrous slags without magnetic separation components or for primary rock mining applications with higher compressive strengths.

3. TÍNH NĂNG CỐT LÕI

HEAVYDUTY FEEDER | Cơ sở kỹ thuật: Reinforced grizzly bars with high stroke vibration motors | Lợi ích hoạt động: Tay cầm lớn, uneven slag slabs without bridging; removes fines to increase primary crusher efficiency | Tác động ROI: Giảm độ mài mòn của máy nghiền lên tới 15% and improves overall system throughput.

ABRASIONRESISTANT CRUSHING CHAMBER | Cơ sở kỹ thuật: Manganese steel liners & wear parts with optimal nip angles | Lợi ích hoạt động: Withstands continuous abrasive impact, extending service intervals by 3050% over standard configurations | Tác động ROI: Lowers costperton for wear parts and reduces downtime for liner changes.

INTEGRATED MAGNETIC SEPARATOR | Cơ sở kỹ thuật: Selfcleaning crossbelt electromagnet with adjustable height/intensity | Lợi ích hoạt động: Automatically extracts liberated ferrous metal continuously during operation | Tác động ROI: Ảnh chụp 95%+ kim loại có thể thu hồi được, creating a new revenue stream from waste.

CENTRALIZED PLC CONTROL SYSTEM | Cơ sở kỹ thuật: Automated process sequencing with fault diagnostics | Lợi ích hoạt động: Cho phép một người vận hành điều khiển toàn bộ nhà máy; provides clear alerts for maintenance issues | Tác động ROI: Reduces labor requirements and prevents minor issues from causing major breakdowns.

MODULAR PLANT DESIGN | Cơ sở kỹ thuật: Bolttogether subassemblies on heavyduty skid bases | Lợi ích hoạt động: Simplifies transportation and reduces onsite installation time and cost by an estimated 40% | Tác động ROI: Faster commissioning gets your return on investment started sooner.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Basic Crusher) | White Label Slag Crusher Plant Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Tỷ lệ thu hồi kim loại | Manual picking or postcrush separation ~70% recovery rate. Integrated inline magnetic separation captures >95%. Up to ~35% more metal recovered |
| Mặc một phần trọn đời| Standard manganese in generic crushers lasts ~40k tons in slag duty.| Hợp kim tối ưu & design yields ~60k tons per set.| ~50% longer operational life |
| Thông lượng trọng tải| Discontinuous feeding due to bridging; inconsistent feed size.| Prescreening & heavyduty feeder ensures steady, optimized feed to crusher.| Up to ~25% higher sustained throughput |
| OnSite Setup Time| Componentbased delivery requiring significant assembly.| Preassembled modules reduce field connection work.| Triển khai nhanh hơn ~40% |

5. THÔNG SỐ KỸ THUẬT

Phạm vi công suất: Có thể cấu hình từ 50 ĐẾN 250 tấn mỗi giờ (TPH).
Yêu cầu về nguồn điện: Total installed power typically 150kW 400kW depending on configuration; 400V/50Hz hoặc theo quy định.
Thông số vật liệu: Constructed from S355JR structural steel; crushing chambers lined with Mn18Cr2 or equivalent highabrasion steel.
Kích thước vật lý chính (Thiết lập điển hình): Phễu thức ăn: 8m³; Mở nguồn cấp dữ liệu máy nghiền chính: 750mmx500mm; Dấu chân thực vật (DàixRộng): khoảng. 25m x 7m.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +45°C; kết nối hệ thống khử bụi là tiêu chuẩn.

6. KỊCH BẢN ỨNG DỤNG

Steel Mill OnSite Processing | Thử thách: A midsized steel mill faced rising landfill costs for blast furnace slag and needed to clear storage yards. Manual processing was too slow. Giải pháp: Implementation of a midrange white label slag crusher plant with magnetic separation at the yard perimeter. Kết quả: Achieved processing of 120 TPH; eliminated landfill fees; recovered over $75k annually in scrap metal sales; created saleable aggregate.

Independent Recycling Contractor Expansion Challenge An aggregate recycler sought to diversify into industrial byproducts but required a costeffective entry solution without premium branding costs.Solution Acquisition of a base model white label plant allowing them to apply their own brand Result Enabled service contracts with two local foundries increased overall site revenue by an estimated increased asset utilization

Foundry Byproduct Management Challenge A foundry's cupola slag was being sold at minimal value as mixed waste containing recoverable metallics Solution Installation of a compact white label crushing and screening circuit focused primarily on metal liberation Result Metal recovery increased yield by concentrated aggregate product commanded higher market price improving margin on byproduct

7 CÂN NHẮC THƯƠNG MẠI

White label plants offer significant value by eliminating brand premiums Pricing is tiered based on capacity and automation level

Tier Basic Model Includes primary jaw crusher grizzly feeder magnetic separator basic belt conveyors manual controls Ideal for lower volume or entrylevel applications
Tier Pro Model Adds secondary impactor vibrating screen after magnet PLC control panel dust suppression system For operations requiring specific product sizing
Tier Custom HighCapacity Model Includes larger feeders dual crushing stages advanced screening multiple magnets full automation package For highvolume dedicated processing facilities

Optional Features Radial stacker conveyor additional screening decks metal baler press advanced dust collection
Service Packages are available separately including commissioning spare parts kits preventive maintenance plans extended warranty
Financing Options can be facilitated through equipment financing partners offering lease or loan structures typically ranging from months

8 Câu hỏi thường gặp

What feedstock size can the plant accept
The primary crusher is configured based on your typical slab size Common feed openings accept material up tomms in dimension

How pure is the recovered metal
Field data shows the integrated crossbelt magnet typically extracts ferrous material at purity facilitating direct sale to scrap yards without further processing

Are these plants suitable for portable skidmounted use
Yes core designs are skidmounted allowing relocation between sites with appropriate haulage equipment some models offer trailer mounting

What is the expected lead time from order to commissioning
For standard configurations lead time averages weeks factoring in manufacturing testing disassembly shipment reassembly onsite commissioning varies

Can the plant process other materials like construction demolition waste
While robust it is optimized for abrasive slags Minor configuration changes can adapt it C D waste but throughput may differ from dedicated C D equipment