1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Dành cho người quản lý nhà máy và nhà thầu, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Những thách thức chung bao gồm:

Thời gian ngừng hoạt động quá mức để bảo trì: Frequent liner changes and unplanned repairs halt your production line, tiêu tốn hàng nghìn đô la mỗi giờ do thông lượng bị mất.
High Wear Part Costs: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Phân loại sản phẩm không nhất quán: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Hidden Operational Costs: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. TỔNG QUAN SẢN PHẨM

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, quặng, và phá dỡ bê tông. Designed as a costeffective workhorse for quarries, hoạt động khai thác mỏ, and largescale construction recycling plants, it provides a reliable first reduction stage.

Quy trình hoạt động:
1. Lượng thức ăn ăn vào: Nguyên liệu thức ăn lớn (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (không bắt buộc) or directly into the deep crushing chamber.
2. Nghiền nén: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Phóng điện & Giải phóng mặt bằng: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

Phạm vi ứng dụng: Lý tưởng để chế biến đá granite, đá bazan, quặng sắt, and recycled concrete with compressive strengths up to 400 MPa. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Không được thiết kế để dính, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. TÍNH NĂNG CỐT LÕI

Buồng nghiền sâu | Cơ sở kỹ thuật: Optimized geometry with an aggressive nip angle (2226°) | Lợi ích hoạt động: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | Tác động ROI: Increased throughput (tph) lowers costperton processed

Thiết kế ổ lăn hạng nặng | Cơ sở kỹ thuật: Vòng bi tự lựa hình cầu trên trục lệch tâm chính | Lợi ích hoạt động: Xử lý tải trọng hướng tâm và lực đẩy cao với hiệu quả cao hơn vòng bi bằng đồng truyền thống | Tác động ROI: Lower friction reduces power draw by an estimated 812% and extends bearing service life

Điều chỉnh CSS thủy lực | Cơ sở kỹ thuật: Wedgebased toggle system actuated by hydraulic cylinders | Lợi ích hoạt động: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | Tác động ROI: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | Cơ sở kỹ thuật: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Lợi ích hoạt động: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | Tác động ROI: Extends structural life of the crusher body beyond 10+ năm hoạt động bình thường

Replaceable BoltIn Wear Liners | Cơ sở kỹ thuật: Highstrength manganese steel liners secured with captive bolts | Lợi ích hoạt động: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | Tác động ROI: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| Cơ sở kỹ thuật: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Lợi ích hoạt động: Delivers reliable motion transfer under maximum load conditions with minimal deflection| Tác động ROI: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Lớp có thể so sánh) | White Label JC5000 Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| sẵn có (Thời gian hoạt động)| ~8588% (factoring standard maintenance) | Mục tiêu >92% (via rapidwear part design) | +47% more productive hours |
| Trung bình. Jaw Plate Life| 120,000 150,000 tấn (abrasive granite) | 165,000 180,000 tấn (verified field data) | +1520% tuổi thọ dài hơn |
| Tiêu thụ năng lượng| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| Thời gian điều chỉnh CSS| Điều chỉnh miếng chêm bằng tay (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | Lên đến 90% điều chỉnh nhanh hơn |
| Tổng chi phí sở hữu (5yr)| Đường cơ sở = 100% industry average estimate)| Ước tính vào lúc 8287% of baseline cost model| 1318% lower projected TCO |

5. THÔNG SỐ KỸ THUẬT

Mở nguồn cấp dữ liệu: 1300mm x 1000mm (51" x 40")
Kích thước nguồn cấp dữ liệu tối đa: 1250mm (49")
Phạm vi cài đặt bên đóng: 150mm 300mm (6" 12")
Phạm vi công suất: 450 750 tấn mỗi giờ (varies based on material & CSS)
Yêu cầu năng lượng ổ đĩa: 132 kW /175 kW Electric Motor
Tổng trọng lượng (Chỉ máy nghiền): Khoảng 48 tấn
Thông số kỹ thuật vật liệu chính:
Khung: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Thép mangan
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)

6. KỊCH BẢN ỨNG DỤNG

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. CÂN NHẮC THƯƠNG MẠI

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Tính năng tùy chọn & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Service Packages Available:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.Câu hỏi thường gặp

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling