1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Is your bulk material handling operation compromised by inefficient screening? Common challenges with standard vibration screens directly impact your bottom line. Bạn đang trải nghiệm:
Thời gian ngừng hoạt động quá mức: Frequent screen cloth changes and bearing failures halting your production line for hours, gây thiệt hại hàng ngàn đô la do thông lượng bị mất.
Chất lượng sản phẩm không nhất quán: Poor separation efficiency leading to undersize contamination or valuable product loss, degrading final product specs and customer satisfaction.
Chi phí hoạt động cao: Excessive energy consumption from inefficient drive systems and constant maintenance labor for unplanned repairs.
Rigid Process Inflexibility: Inability to easily adjust screening parameters for different grades or feed conditions, forcing suboptimal performance.

What if your screening station could deliver higher availability, precise grading, và tổng chi phí sở hữu thấp hơn? The solution lies in specifying a purposeengineered White Label Coke Vibration Screen from an OEM factory.

2. TỔNG QUAN SẢN PHẨM

A White Label Coke Vibration Screen is a heavyduty, linear motion screening machine engineered for the precise sizing and scalping of petroleum coke (calcined or green). It separates coke particles by size through a combination of gravity flow and controlled mechanical vibration.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu được kiểm soát: Coke feedstock is evenly distributed across the full width of the screen inlet via a feed box.
2. Rung phân tầng: The screen deck, driven by dual counterrotating vibrator motors, imparts a linear throwing motion. This stratifies the material, forcing fines downward through the screen cloth apertures.
3. Precise Separation: Sized fractions are accurately separated into oversize (retained on deck) và kích thước nhỏ hơn (passing through) streams.
4. Phóng điện: Separated fractions are discharged via distinct chutes for downstream processing or stockpiling.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Ideal for sizing coke for anode grade, recarburizer, and fuel grade markets; dedusting; and scalp removal of oversized material. Suitable for both stationary and modular plant installations.
Hạn chế: Không được thiết kế để dính, highly moist materials without pretreatment. Performance is contingent on correct screen cloth selection for specific particle size distribution.

3. TÍNH NĂNG CỐT LÕI

Hệ thống sàn mô-đun | Cơ sở kỹ thuật: Căng thẳng độc lập, boltin panel frames | Lợi ích hoạt động: Enables singledeck changeout in under 2 hours versus full deck replacement. Allows use of polyurethane, cao su, or woven wire on same machine. | Tác động ROI: Giảm thời gian dừng bảo trì lên tới 70% mỗi sự kiện thay đổi, preserving production schedules.

Dual MVEM Vibrator Motors | Cơ sở kỹ thuật: Synchronized counterrotation generating linear force; external mounted | Lợi ích hoạt động: Nhất quán, adjustable amplitude without transfer through the main body structure. Easy access for maintenance without entering the screening chamber. | Tác động ROI: Dữ liệu hiện trường cho thấy một 40% reduction in structural fatigue failures and associated repair costs over 5year lifecycle.

Cách ly lò xo cuộn hạng nặng | Cơ sở kỹ thuật: Highcycle steel springs with progressive damping characteristics | Lợi ích hoạt động: Cô lập hơn 95% của lực động từ kết cấu đỡ, eliminating need for massive concrete foundations. | Tác động ROI: Lowers installation civil costs by approximately 25% and reduces transmitted vibration to surrounding equipment.

Robust Side Plate & Cross Member Construction | Cơ sở kỹ thuật: Phân tích phần tử hữu hạn (FEA) optimized steel plates with continuous welds | Lợi ích hoạt động: Withstands high dynamic loads from dense coke without deflection or weld fatigue cracking. | Tác động ROI: Extends structural service life beyond 100,000 giờ hoạt động, trì hoãn thay thế vốn.

Centralized Greasing Labyrinth Seals | Cơ sở kỹ thuật: Automated lube points feeding multipath seals on bearing housings | Lợi ích hoạt động: Excludes abrasive coke dust from critical bearing assemblies while ensuring consistent lubrication. | Tác động ROI: Industry testing demonstrates a 3x increase in bearing service intervals, reducing consumable use and failure risk.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Đường cơ sở tiêu chuẩn ngành | White Label Coke Vibration Screen Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Thời gian thay vải màn hình (Single Deck) | 46 giờ (full frame removal) | < 2 giờ (modular panel system) | ~60% nhanh hơn |
| Bearing Life Expectancy (in coke dust environment) | 8,000 12,000 giờ | 24,000+ giờ (with sealed system) | >100% dài hơn |
| Hiệu quả năng lượng (kW per ton screened) | Baseline = 1.0x | Khối lượng tối ưu & drive efficiency = 0.85x | ~15% reduction |
| Force Transmission to Foundation| Cao (requires damped foundation)| Very Low (<5% transmitted)| Enables simpler base frames |
| Process Flexibility (Amplitude Adjustment)| Manual spacer adjustment (downtime required)| External motor weight adjustment (runtime adjustment)| Allows realtime process tuning |

5. THÔNG SỐ KỸ THUẬT

Phạm vi mô hình & Dung tích: Có chiều rộng từ 1,2m đến 3,6m; chiều dài từ 4,8m đến 10m. Công suất từ 50 ĐẾN 800 tph depending on model and mesh size.
Hệ thống truyền động: Dual externally mounted vibrator motors; dải công suất từ 2 x 7 kW để 2 x 45 kW.
Deck Construction: Đơn, gấp đôi, or tripledeck configurations with modular tensioning systems.
Screen Body: Constructed from S355JR structural steel with abrasionresistant liners at wear points.
Isolation System: Highperformance steel coil springs with rubber buffers.
Môi trường hoạt động: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C; dusttight enclosures available per IP65 standards.

6 KỊCH BẢN ỨNG DỤNG

Calcined Coke Sizing Plant – Anode Grade Production

Thử thách: A major anode producer faced inconsistent cut points between 4mm and +1mm fractions using older screens, leading to product blend contamination and customer rejections.
Giải pháp: Installation of two tripledeck White Label Coke Vibration Screens with precision polyurethane panels.
Kết quả: Achieved a sharpness of separation improvement of over 30%. Product purity met spec 99%, eliminating qualitybased rejections within six months.

Green Coke Dedusting Station – PreCalcination

Thử thách: Excessive fine dust (<1mm) in green coke feed was reducing calciner efficiency and increasing particulate emissions control costs.
Giải pháp: Implementation of a singledeck highfrequency White Label screen as a scalp deduster ahead of the kiln feed system.
Kết quả: Removed over 90% of target fines fraction (~15% of feed volume), improving calciner thermal efficiency by 8% and reducing ESP loading significantly.

7 CÂN NHẮC THƯƠNG MẠI

White Label OEM solutions offer significant value through configurable pricing tiers:

Standard Series: Proven designs for common capacity ranges (<300 tph). Includes core features like modular decks and dual vibrators.
Dòng hạng nặng: For highcapacity (>300 tph) or severeduty applications featuring upgraded materials (AR400 liners), vòng bi cao cấp,and enhanced sealing packages
Các tính năng tùy chọn bao gồm:

• Vỏ bọc bụi
• Various feed box designs
• Different discharge spout configurations
• Online condition monitoring sensors

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements including planned inspections,vibrator motor exchange programs,and priority technical support.Financing options such as equipment leasing can be structured to align with project capital cycles

Câu hỏi thường gặp

Q1 How do I determine the correct screen size model my application?
A Selection depends primarily on feed rate tph desired separation size(S)and material bulk density Our technical team requires your detailed particle size distribution data PSDand process flow sheet provide a guaranteed capacity recommendation

Q2 Can this equipment integrate into my existing plant layout?
A Yes As an OEM factory we design screens fit specific space constraints interface heightsand chute arrangements Dimensional drawings provided early approval stage ensure compatibility

Q3 What is typical lead time delivery?
A For standard models lead time ranges weeks Customized configurations may require weeks depending scope modifications All timelines confirmed upon receipt detailed specifications

Q4 How does white label OEM differ buying branded screen?
A You receive performance engineered machinery equivalent major brands direct factory pricing without brand premium This provides higher specification budget often includes greater customization flexibility direct engineering support

Q5 What warranty provided?
A We offer standard month warranty structural components months mechanical electrical drive components Warranty terms require proper installation commissioning our guidelines Optional extended warranty plans available

Q6 What ongoing maintenance required?
A Primary tasks regular visual inspections checking bolt torque deck condition scheduled greasing vibrator motor bearings Maintenance intervals consumable items like screen cloths depend specific operating hours material abrasiveness

Q7 Do you provide spare parts support long term?
A Yes As original manufacturer we guarantee supply genuine spare parts minimum years following purchase ensuring your operations maintain peak availability over full equipment lifecycle