1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Bạn đang quản lý chất lượng gạch không nhất quán, chi phí lao động cao, và những tắc nghẽn sản xuất khó lường? In commercial brick manufacturing, these operational challenges directly impact your bottom line. Manual handling and outdated equipment can lead to a defect rate exceeding 5%, resulting in significant material waste. Unplanned downtime for mold changes or maintenance can halt your entire production line for hours, delaying orders and increasing overhead. Hơn nữa, reliance on semiautomated systems often caps your output, limiting scalability and profitability.

How do you transition from variable, laborintensive production to a reliable, hoạt động khối lượng lớn? Giải pháp nằm ở việc lựa chọn đúng professional brick making machines private label manufacturer. This partnership is not merely about purchasing equipment; it’s about securing a production asset engineered to deliver consistency, hiệu quả, and brandspecific value.

2. TỔNG QUAN SẢN PHẨM

We are a professional brick making machines private label manufacturer, specializing in the design and production of fully automatic stationary block making machines for highvolume commercial applications. Our core model is engineered for continuous operation in fixedplant settings, producing a wide range of concrete masonry units (CMU), máy lát đường, và gạch đặc sản.

Quy trình hoạt động:
1. Tổng hợp & Cement Feeding: Premixed raw material is conveyed automatically from the batching plant into the machine's feed hopper.
2. Metered Molding: A precisely measured volume of material is distributed into a heavyduty mold box under highfrequency vibration.
3. nén áp suất cao: Hydraulic rams apply consistent pressure (configurable based on product) to form dense, dimensionally accurate blocks.
4. Đẩy tự động & Xếp hàng lên pallet: The cured block is ejected onto a pallet, which is then automatically stacked and transferred to the curing area.
5. Return Cycle: The empty pallet feeder returns pallets to the starting position for the next cycle.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Lý tưởng cho các dự án xây dựng quy mô lớn, dedicated brick/block supply companies, and industrial parks requiring consistent output of standard and customdesigned blocks. Thích hợp để sản xuất chất rắn, rỗng, lồng vào nhau, and paving blocks.
Hạn chế: This is a stationary plant solution requiring significant floor space, a stable concrete foundation, and integration with upstream (batching) và hạ lưu (curing, bao bì) hệ thống. It is not designed for mobile or onsite smallbatch production.

3. TÍNH NĂNG CỐT LÕI

Khung hàn hạng nặng | Cơ sở kỹ thuật: Phân tích phần tử hữu hạn (FEA)optimized structural design | Lợi ích hoạt động: Eliminates frame flexure under full load (lên đến 200 tấn), ensuring consistent product dimensions over decades of use | Tác động ROI: Reduces longterm maintenance costs by over 30% and prevents costly realignment downtime.

ServoDriven Proportional Hydraulics | Cơ sở kỹ thuật: Closedloop servo valve control for precise pressure and flow management | Lợi ích hoạt động: Delivers smoother ram movement, reduces hydraulic shock by up to 60%, and allows for programmable pressure profiles for different products | Tác động ROI: Giảm tiêu thụ năng lượng khoảng 22% compared to standard hydraulic systems and extends component life.

Hệ thống khuôn QuickChange | Cơ sở kỹ thuật: Giao diện bắt vít được tiêu chuẩn hóa với các chốt căn chỉnh được hướng dẫn | Lợi ích hoạt động: Cho phép chuyển đổi khuôn hoàn chỉnh ở bên dưới 45 minutes by a twoperson crew without external crane dependency | Tác động ROI: Increases plant utilization by minimizing nonproductive time during product changeovers.

Intelligent Vibration System | Cơ sở kỹ thuật: Dualaxis synchronized vibration motors with frequency inverters | Lợi ích hoạt động: Ensures optimal material compaction throughout the mold cavity for uniform density and strength while minimizing noise emissions | Tác động ROI: Improves product quality consistency, reducing reject rates below 0.5% due to poor compaction.

Centralized PLC Control with HMI | Cơ sở kỹ thuật: Industrial programmable logic controller with tactile humanmachine interface | Lợi ích hoạt động: Operators can monitor all machine functions, diagnose faults via error codes, adjust cycle times/pressures/vibration settings from a single panel | Tác động ROI: Simplifies training reduces troubleshooting time by an average of 65%, and provides production data for OEE tracking.

Integrated Pallet Circulation & Bôi trơn | Cơ sở kỹ thuật: Automated roller conveyor circuit with precision oiling system | Lợi ích hoạt động: Ensures smooth pallet return and applies a consistent film of release agent to prevent block adhesion without manual intervention | Tác động ROI: Eliminates manual pallet handling labor and prevents costly blocksticking incidents that damage products.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Giải pháp nhãn hiệu riêng của chúng tôi | Lợi thế (% sự cải tiến) |
|||||
| Thời gian chu kỳ (cho khối tiêu chuẩn) | ~1822 giây | 15 giây | Lên đến 25% nhanh hơn |
| Energy Consumption per Block | Based on standard hydraulic pumps | Servoproportional hydraulics | Khoảng 22% thấp hơn |
| Thời gian chuyển đổi khuôn | Tiêu biểu 90120 phút | Under 45 phút >50% sự giảm bớt |
| Thời gian ngừng bảo trì hàng năm 710 ngày 45 days Over 40% ít thời gian chết hơn |
| Defect Rate due to Machine Variance ~23% <0.5% Lên đến 80% sự giảm bớt |

5. THÔNG SỐ KỸ THUẬT

Chỉ định mẫu: PLM1000HD
Standard Production Capacity: Lên đến 4,320 solid blocks (400x200x200mm) mỗi ca 8 tiếng.
Yêu cầu về nguồn điện: Main drive – 45 kW; Vibration motors – 2 x 7.5 kW; Hydraulic system – equipped with servo pump.
Phạm vi áp suất vận hành: Có thể cấu hình từ 80 Bar to 180 Thanh.
Thông số vật liệu: Compatible with standard C30/37 concrete mix designs; maximum aggregate size of ≤10mm recommended.
Kích thước vật lý (Dấu chân máy): Dài 6m x Rộng 3m x Cao 3m (excluding conveyor extensions).
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ +5°C đến +40°C; electrical components rated IP54 for dust/damp protection.
Hệ thống điều khiển: Industrial PLC with color touchscreen HMI; supports remote diagnostics port.

6. KỊCH BẢN ỨNG DỤNG

Regional Building Material Supplier Expansion

Challenge A supplier faced capacity constraints with older machinery could not meet new municipal housing contract demands requiring an additional million blocks within six months without compromising quality or increasing labor headcount significantly.
Solution Implementation of our private label PLM1000HD brick making machine integrated into their existing batching line alongside staff retraining
Results Output increased by over % achieving required volume Production cost per unit decreased % due higher efficiency lower defect rate The machine became their primary asset allowing them fulfill contract secure future bids

EcoFriendly Paver Manufacturer Branding Initiative

Challenge A manufacturer specializing permeable pavers needed distinct branded equipment reinforce market position as technology leader Their previous OEM machine limited customization produced noticeable variance batchtobatch color texture
Solution Codevelopment fully customized private label machine featuring specialized vibration profile denser surface finish proprietary quickchange mold system accommodate their unique product designs
Results Achieved superior product consistency critical aesthetic requirements Reduced changeover time between paver styles enabling smaller economical batch runs Established clear brand identity "Manufactured on Our Proprietary Line" marketing materials

7 CÂN NHẮC THƯƠNG MẠI

Our engagement as your professional brick making machines private label manufacturer offers flexible commercial pathways

Bậc giá
Base Equipment Package Includes core machine PLC control one standard mold set pallets
Enhanced Package Adds automated color feeder system additional standard mold set extended warranty years parts labor
Turnkey Lite Package Includes Enhanced Package plus foundational design consultancy basic operator training

Optional Features Custom paint branding laseretched identification plates advanced production monitoring software SCADA connectivity specialized vibration tables unique shapes

Service Packages Proactive scheduled maintenance plans remote diagnostic support priority spare parts dispatch dedicated technical account manager

Financing Options We collaborate thirdparty industrial equipment financiers offer leasetoown structures operating leases traditional loans terms align project cash flow expectations

8 Câu hỏi thường gặp

What level customization available private label program We offer range from cosmetic branding paint logos control panel interfaces deep technical modifications like unique stroke lengths platen sizes vibration mechanisms specific your product formulations

How ensure machine compatibility our existing plant layout batching system Presales we conduct detailed site review require CAD drawings process flows Our engineering team provides integration specifications foundation drawings interface points ensure seamless fit

What typical lead time from order commissioning For standard configurations lead time approximately weeks Customized solutions require week timeframe depending complexity Factory acceptance testing mandatory prior shipment followed supervised onsite commissioning training

What ongoing operational costs should we anticipate Primary costs are electricity wear parts like mold liners seal kits hydraulic filters Field data shows average consumable cost per block produced competitive industry benchmarks due energyefficient design durable components

Do you provide training our operational maintenance staff Yes comprehensive training provided during commissioning covering routine operation daily checks basic troubleshooting preventive maintenance procedures Training manuals video guides included

What warranty coverage offered Standard warranty covers defects materials workmanship months key structural components months All hydraulic electrical components carry months warranty Extended warranty options available purchase

Can you supply molds custom block designs Yes as integrated manufacturer we design produce hardened steel molds house provide complete solution from drawing final product ensuring optimal performance between press mold