1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are escalating operational costs and unpredictable downtime eroding your gold recovery margins? Inconsistent feed rates, premature component wear, and complex maintenance routines on your gravity separation equipment directly impact your bottom line. Consider these common challenges in mineral processing plants:
Inefficient Fine Gold Recovery: Significant revenue loss occurs when traditional sluices or jigs fail to capture gold below 100 lưới, leading to valuable material reporting to tailings.
Thời gian ngừng hoạt động cao: Frequent cleanups and manual concentration handling halt your processing circuit, tiêu tốn hàng nghìn đô la mỗi giờ do thông lượng bị mất.
Hoạt động chuyên sâu về lao động: Reliance on skilled operators for constant adjustment and monitoring increases payroll costs and introduces human error.
Water and Power Inefficiency: Poorly designed systems consume excessive water and energy per ton of material processed, inflating operational expenses.

How can you achieve higher recovery rates of both coarse and fine gold while reducing operational complexity and total cost of ownership? The solution requires a purposebuilt approach to centrifugal concentration.

2. TỔNG QUAN SẢN PHẨM: Private Label Continuous Discharge Centrifugal Concentrator

This system is an industrialgrade, continuous discharge centrifugal concentrator engineered for highvolume, hard rock and alluvial gold recovery operations. It automates the concentration process to deliver a consistent, upgradeable product with minimal operator intervention.

Quy trình hoạt động:
1. Giới thiệu nguồn cấp dữ liệu: Ore slurry is introduced into the rotating drum of the centrifugal concentrator under controlled pressure and density.
2. Tách ly tâm: High Gforces fluidize the bed of material, segregating highspecificgravity gold particles from gangue minerals against the drum wall.
3. Xả liên tục: An internal mechanism automatically discharges concentrated heavy minerals into a collection bowl at programmed intervals without stopping the drum rotation.
4. Tailings Overflow: Lightweight waste material overflows as tailings, returning to your circuit or reporting to tails.
5. Concentrate Handling: The automated discharge produces a consistent, semidry concentrate suitable for direct onward processing via shaking table or refining.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Ideal for primary recovery in grinding circuits, scavenging from traditional sluice tails, and processing alluvial deposits. Effective on particle sizes typically from 6mm down to ultrafine (325 lưới) vàng.
Hạn chế: Not a standalone solution; requires controlled feed size distribution and density. Performance is dependent on proper feed preparation (crushing/grinding) and consistent slurry conditions.

3. TÍNH NĂNG CỐT LÕI

Automated Discharge System | Cơ sở kỹ thuật: Programmable hydraulic or pneumatic actuator | Lợi ích hoạt động: Enables uninterrupted operation for shifts at a time; eliminates hourly manual cleanup cycles | Tác động ROI: Reduces labor requirements by up to 75% for concentrate handling and increases effective processing time by over 30%.

Enhanced Fluidization & Bowl Design | Cơ sở kỹ thuật: Optimized riffle angle and fluidizing water channels | Lợi ích hoạt động: Creates a stable fluidized bed for superior separation efficiency, capturing finer gold particles than conventional traps | Tác động ROI: Dữ liệu hiện trường cho thấy một 515% increase in overall plant recovery rates, directly increasing revenue.

HeavyDuty Drive Assembly | Cơ sở kỹ thuật: Directdrive motor with planetary gearbox or hightorque belt system | Lợi ích hoạt động: Delivers consistent high Gforce (up to 200G) with minimal vibration; built for 24/7 operation with high reliability | Tác động ROI: Lowers lifetime maintenance costs by 40% compared to units with complex drive trains; extends mean time between failures (MTBF).

Ăn mòn & Lớp lót chống mài mòn | Cơ sở kỹ thuật: Interchangeable liners made from polyurethane or ceramic composite | Lợi ích hoạt động: Withstands highly abrasive slurries, dramatically extending component life in harsh mining environments | Tác động ROI: Reduces spare parts inventory cost and changeout downtime by up to 60% hàng năm.

Modular Control System | Cơ sở kỹ thuật: PLCbased interface with variable frequency drive (VFD) hội nhập | Lợi ích hoạt động: Allows precise control over drum speed, fluidizing water pressure, and discharge cycle timing for different ore types | Tác động ROI: Optimizes performance across varying feed stocks, maximizing recovery efficiency without physical modifications.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (BatchType Centrifuge) | Private Label Continuous Discharge Centrifugal Concentrator Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Effective Operating Time | ~7080% (due to stop/start cleaning) | >95% (quá trình tự động liên tục) | +20% công suất thông lượng |
| Phục hồi vàng ròng (<100 lưới)| Ước lượng 6075% tỷ lệ bắt giữ| tài liệu 8592% capture rate in controlled tests| +1520% recovery efficiency |
| Annual Maintenance Labor Hours| ~120200 hours/year| 4060 giờ/năm (simplified mechanics)| 65% labor cost |
| Concentrate Grade Consistency| Có tính biến đổi cao (manual discharge)| Consistent upgrade ratio (automated discharge)| Reduces downstream processing variability |
| Tiêu thụ nước mỗi tấn| Biến, often higher due to inefficiency| Optimized design reduces usage by an average of 25%| Lower OPEX & environmental footprint |

5. THÔNG SỐ KỸ THUẬT

Phạm vi công suất mô hình: Available in models handling from 10 tấn mỗi giờ (TPH) lên đến 50 TPH of solids feed.
Yêu cầu về nguồn điện: Phụ thuộc vào mô hình; phạm vi điển hình từ 7.5 kW để 22 động cơ truyền động chính kW (400V/50Hz hoặc 480V/60Hz). Control system operates on standard lowvoltage supply.
Thông số vật liệu:
Drum Structure: Carbon steel with protective coating.
Mặc lót: Replaceable polyurethane or ceramiccomposite tiles.
Fluidizing Water Nozzles: Tungsten carbide inserts.
Discharge Mechanism: Hardened stainless steel components.
Kích thước vật lý (Model CC30): Xấp xỉ. Chiều dài: 2.2m x Chiều rộng: 1.8m x Chiều cao: 1.6tôi. Weight approx.: ~1,800 kg dry weight).
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C; dustproof electrical enclosures; suitable for highhumidity environments.

6. KỊCH BẢN ỨNG DỤNG

Hard Rock Gold Processing Plant – West Africa

Thử thách: A CIP plant’s gravity circuit was losing an estimated $1M+ annually in fine gold reporting directly to leach tanks due to inefficient primary concentrators.
Giải pháp: Installation of two continuous discharge centrifugal concentrators as primary roughing units postball mill.
Kết quả: Achieved a gravity recovery increase from ~25% to ~40% of total plant gold within six months—a significant reduction in leach load—with payback on equipment achieved in under five months.

Alluvial / Placer Mining Operation – South America

Thử thách: High labor turnover made manual panning/sluicing operations unreliable and costly; inconsistent recoveries led to unpredictable revenue.
Giải pháp: Deployment of a skidmounted wash plant featuring this centrifugal concentrator as the core recovery unit.
Kết quả: The operation reduced its required skilled operator count by twothirds while increasing processed yardage per day by over half—and established consistent daily production metrics.

Tailings Reprocessing Project – North America

Thử thách: Legacy tailings contained significant locked fine gold but were uneconomical due to high estimated processing costs per ton.
Giải pháp: A modular plant was designed around highthroughput continuous centrifugal concentrators capable of handling variable feed grades.
Kết quả: The project achieved positive economics with lowerthanprojected OPEX due largely due low power consumption per ton processed.

CÂN NHẮC THƯƠNG MẠI

Equipment pricing tiers are structured based on throughput capacity:
Cấp I (1020 TPH Models): For pilot plants/tailings projects.
Cấp II (2035 TPH Models): Standard range suitable for most midsize operations.)
Cấp III (3550+ TPH Models): For largescale primary grinding circuits.)

Tính năng tùy chọn:
Advanced process control telemetry package allowing remote monitoring.
Quickchange liner kits.
Customized skidmounting/full modular plant integration.

Gói dịch vụ:
Standard warranty includes parts/labor.
Extended service agreements covering scheduled maintenance.
Chương trình đào tạo người vận hành tại chỗ.

Tùy chọn tài chính:
Capital lease/purchase plans available through partners.
Rentaltoown structures can be arranged.

Câu hỏi thường gặp

Q What slurry density is optimal?
A For best results maintain between percent solids—consult our engineering team based upon specific gravity.

Q Can it replace shaking tables entirely?
A It serves best as primary rougher/scavenger producing upgraded concentrate that may still require final cleaning via table depending upon desired product purity.

Q How long does installation take?
A Most units are preassembled tested requiring only foundation placement connection power water feeds typically commissioned within days not weeks.

Q What is expected wear part lifetime?
A Under normal abrasive conditions polyurethane liners last months ceramic liners can exceed year depending upon silica content abrasion index ore.

Q Các phụ tùng thay thế có sẵn không?
A Yes we maintain global inventory critical wear components ensure express delivery minimize potential downtime events.

Q Do you provide metallurgical testing support?
A Yes we offer laboratoryscale testing services using representative samples predict performance recommend optimal configuration prior purchase.

Q What aftersales technical support do you offer?
A Support includes detailed manuals video resources direct access technical team via phone email optional sitevisit packages ensure smooth operation.