1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling up your gold recovery operations and facing the critical bottlenecks of a 500 Thông lượng TPH? Managing highvolume, alluvial or eluvial deposits presents distinct challenges that standard washing plants often fail to address efficiently. Rào cản hoạt động phổ biến bao gồm:

Tỷ lệ phục hồi không nhất quán: Variable feed material leads to gold losses in fines or coarse tailings, ảnh hưởng trực tiếp đến doanh thu.
Thời gian ngừng hoạt động quá mức để bảo trì: Poorly designed scrubbers and screens require frequent stoppages for wear part replacement and unclogging, crippling your planned availability.
Nước hoạt động cao & Tiêu thụ điện năng: Inefficient pump systems and material handling directly inflate your site’s most variable costs.
Khó khăn khi xử lý vật liệu ClayBound: Agglomeration and blinding within the scrubbing circuit reduce effective capacity and increase manual labor.
Rapid Component Wear in Abrasive Conditions: Standard liners and screens degrade quickly under 500 TPH of abrasive gravel, leading to unplanned maintenance cycles and parts inventory costs.

Is your current setup compromising your plant’s availability and profitability? Giải pháp này đòi hỏi một hệ thống được thiết kế không chỉ để đáp ứng công suất, nhưng liên tục, efficient operation under demanding conditions.

2. TỔNG QUAN SẢN PHẨM

The OEM 500 Nhà máy rửa khai thác vàng TPH đã hoàn thiện, modular processing system designed for highvolume extraction of gold from alluvial, người đặt chỉ định, và trầm tích phù sa. Chức năng cốt lõi của nó là chà, phân loại, and concentrate feed material to produce a rich heavy mineral concentrate for downstream gold recovery (ví dụ., via sluices, máy ly tâm, or shaking tables).

Quy trình hoạt động:
1. Cho ăn & Sàng lọc trước: Runofmine material is fed via loader or conveyor into a robust grizzly or primary screen to remove oversize rocks (+75mm).
2. Chà xát mạnh mẽ & Giải phóng: Material reports to a largediameter, longlength scrubber where intense attrition breaks down clay matrices and liberates gold particles from the host gravel.
3. Phân loại hạt chính xác: The scrubbed slurry is processed through vibrating screens (typically double or tripledeck) to separate material into key size fractions (ví dụ., +10mm waste, 10mm+2mm gravels, 2mm sands).
4. Efficient Concentration: The goldbearing sand fraction is routed through a series of highcapacity spiral concentrators or jigs to separate heavy minerals (bao gồm cả vàng) từ vật liệu gangue nhẹ hơn.
5. Quản lý chất thải & Xử lý nước: Dòng chất thải được quản lý thông qua máy bơm bùn và đường ống; process water is often recirculated from settling ponds to reduce fresh water demand.

Phạm vi ứng dụng & Hạn chế:
Lý tưởng cho: Largescale alluvial mining operations, dự án nạo vét sông, and extensive eluvial deposits with consistent high feed rates.
Rất phù hợp cho: Materials with significant clay content requiring intensive liberation.
Hạn chế: Không được thiết kế cho đá cứng (mạch nước) chế biến quặng. Hiệu suất tối ưu đòi hỏi phải cung cấp đủ nước (recirculation mitigates this) and relatively consistent feed size distribution. Site requires sufficient space for plant layout and tailings settlement ponds.

3. TÍNH NĂNG CỐT LÕI

Mô-đun máy chà sàn hạng nặng | Cơ sở kỹ thuật: Oversized drum with internal lifters and hightorque drive system | Lợi ích hoạt động: Ensures complete breakdown of claybound aggregates without bogging down, maintaining design throughput even with difficult feed | Tác động ROI: Maximizes gold liberation from day one, reducing losses to tailings due to inadequate scrubbing.

Modular Vibrating Screen Decks | Cơ sở kỹ thuật: Interchangeable screen panels with varied aperture sizes on independent vibration mechanisms | Lợi ích hoạt động: Allows precise classification for optimal concentration; panels can be replaced individually during scheduled maintenance | Tác động ROI: Redunscreen downtime by up to 50% compared to fulldeck replacement systems.

HighCapacity Spiral Concentrator Battery | Cơ sở kỹ thuật: Bank of specially profiled fiberglass spirals optimized for specific gravity separation at high feed rates | Lợi ích hoạt động: Provides consistent grade concentration across the entire 500 TPH sand fraction with minimal operator intervention | Tác động ROI: Delivers stable concentrate grade for downstream processes, improving final recovery efficiency.

Mỡ tập trung & Hệ thống bôi trơn | Cơ sở kỹ thuật: Automated manifold delivering lubricant to all critical bearing points on scrubber, màn hình, và băng tải | Lợi ích hoạt động: Eliminates manual greasing requirements during operation, enhancing safety and ensuring optimal bearing life | Tác động ROI: Reduces lubrication labor costs by approximately 80% và ngăn chặn những hư hỏng vòng bi tốn kém.

Ăn mòn & Lớp lót chống mài mòn | Cơ sở kỹ thuật: Bolton liners manufactured from AR400 steel or specialized polyurethane in highwear areas (scrubber feed chute, máy rửa bùn) | Lợi ích hoạt động: Significantly extends service life in highly abrasive environments between changeouts | Tác động ROI: Giảm chi phí cho các bộ phận bị mài mòn trung bình khoảng 35% based on field data comparisons.

Integrated Process Water Pump Array | Cơ sở kỹ thuật: Centrifugal pumps sized with calculated system head loss and configured with duty/standby capability | Lợi ích hoạt động: Guarantees consistent water pressure and volume to all plant sections; standby pump enables immediate switchover without production halt | Tác động ROI: Prevents entire plant stoppage due to singlepump failure, protecting revenue during critical operating periods.

Điều khiển dựa trên PLC & Bảng giám sát | Cơ sở kỹ thuật: Centralized control system with motor amperage readouts, feed rate monitoring, and fault alarm indicators | Lợi ích hoạt động: Gives operators realtime visibility into plant load and immediate identification of circuit bottlenecks or failures | Tác động ROI: Enables proactive adjustments to feed rate optimization reduces energy waste during partial loads by up to 20%.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 Lớp TPH) | OEM 500 Giải pháp nhà máy giặt TPH | Lợi thế (% Sự cải tiến) |
|||||
| Nhà máy sẵn có | 8085% (downtime for wear changes & tắc nghẽn) | Nhắm mục tiêu 92%+ (design focus on maintainability & sự dư thừa) >7% Tăng |
| Gold Recovery Efficiency ~8792% on 2mm fraction ~9396% on 2mm fraction Upto4% Increase |
| Tiêu thụ nước cụ thể 810 m³ per ton of feed 67 m³ per ton of feed ~25% Reduction |
| Scrubber Liner Life 600800 giờ 10001200 hours ~50% Extension |
| Total Installed Power ~450 kW ~400 kW ~11% Reduction |

5. THÔNG SỐ KỸ THUẬT

Công suất xử lý danh nghĩa: 500 tấn mỗi giờ (cơ sở thức ăn khô).
Kích thước nguồn cấp dữ liệu tối đa: Lên đến 250mm (subject to grizzly configuration).
Yêu cầu về nguồn điện: Tổng tải kết nối khoảng 400 kW. Nguồn cung điển hình: 440V. / 60Hz / 3 Phase or customizable.
Thông số kỹ thuật vật liệu chính:
Scrubbler Shell / Thác / Giặt ủi : Mild steel with AR400 abrasionresistant liners.
Sàn màn hình : Hightensile steel frames with interchangeable polyurethane or rubber panels.
Cấu trúc hỗ trợ : Heavyduty hotdip galvanized steel beams.
Bộ tập trung : Fiberglassreinforced polyester spiral assemblies.
Kích thước vật lý (Mô-đun): Approximate footprint of main processing modules is 30m L x 15m W x 12m H. Exact dimensions vary with configuration.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C. Hệ thống khử bụi được bao gồm; thùng có sẵn cho khí hậu khắc nghiệt.

6. KỊCH BẢN ỨNG DỤNG

Alluvial Gold Project Expansion West Africa Challenge A mine needed scale its operation from tph while dealing highly variable clay content was causing frequent plugging existing scrubber reducing effective below tph Solution Installation modular including heavy duty extended residence time secondary rinsing screen prevent blinding Results achieved consistent throughput target within weeks commissioning liner life increased hours reduced non scheduled stoppages

Large Scale River Dredging Operation Southeast Asia Challenge Dredge feeding required continuous classification efficient removal oversize + waste rocks minimize handling concentrate grade fluctuated due inconsistent feed distribution spirals Solution implemented integrated scalping deck ahead scrubbing module installed distributor ensure even across entire bank Results rock rejection efficiency reached stable reported downstream improved allowing reduction tabling circuit

Eluvial Deposit Processing Australia Challenge arid region limited fresh made water conservation critical also faced extremely abrasive causing weekly replacements key components Solution was specified closed loop water circuit thickeners advanced polyurethane wear components strategic areas slurry pumps Results freshwater consumption dropped recycled process component life extended average weeks between changes

7 CÂN NHẮC THƯƠNG MẠI

Equipment pricing tiers are typically structured around the level of modularity ancillaries
Base Plant Package Includes core modules feeder primary secondary concentration battery basic controls
Premium Package Adds automated dosing standby pumps enhanced dust thicker packages
Custom Engineering For specific challenges like extreme climate pre concentration via

Tính năng tùy chọn
Oversized sump pump capacity future expansion
On skid diesel generator power remote locations
Full containerization sea shipment rapid deployment
Advanced samplers tails streams

Gói dịch vụ
Commissioning Supervision weeks onsite support startup training
Annual Inspection Parts Kitting pre scheduled maintenance parts bundle discount
Remote Diagnostics Support subscription connectivity control system troubleshooting

Financing Options available through partners include leasing structures milestone payment linked project finance export credit agency backed loans suitable international buyers

8 Câu hỏi thường gặp

What upstream equipment needed operate this washing plant effectively require consistent feed front end such apron feeder truck receiving hopper ensure smooth prevents surges can damage scrubbing module recommended pair capable handling variations

How does plant handle variations content specifically designed difficult materials oversized long length provides adequate retention time break down clays optional high pressure spray bars inside further assist dispersion preventing blockages

What typical installation commissioning timeline experienced team modular design allows parallel site foundation work delivery From arrival site first production days achievable assuming civil works prepared advance supervised included package

Are spare parts readily available internationally maintains global network certified warehouses hold inventory critical wear items liners screen panels pump impellers Furthermore drawings provided facilitate local machining non items reducing lead times

Can system be later expanded capacity beyond tph engineering incorporates certain margins key pumping piping infrastructure However increasing beyond may require upsizing components like primary consultation recommended planning phase future expansion

What operator skill level required run effectively control simplified intuitive interface requires basic training routine checks maintenance tasks more complex procedures outlined detailed manuals supported remote assistance

Do you offer performance guarantees subject agreed upon feedstock characteristics specifications offer guaranteed recovery efficiency range within specified particle size consumption metrics outlined contract based pilot test data sample