1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are escalating operational costs and unpredictable availability eroding your aggregate production margins? Dành cho người quản lý nhà máy và nhà thầu kỹ thuật, the core challenges of a stone crusher plant often center on three critical areas:

Thời gian ngừng hoạt động đột xuất: Bearing failures, component wear, and unexpected breakdowns halt your entire production line. Industry data indicates that for a midsized quarry, every hour of crusher downtime can result in over $1,000 in lost revenue and idle labor.
Đầu ra không nhất quán & Chất lượng: Fluctuations in feed size or material hardness lead to variable final product gradation, failing to meet strict project specifications and resulting in rejected loads or costly reprocessing.
High Operational Expenditure: Soaring energy consumption from inefficient crushing chambers, combined with the frequent need for manual adjustment and highcost replacement parts for wear components, directly impacts your costperton metric.

Is your current crushing solution a constant source of reactive maintenance and financial leakage? What if you could implement a plant engineered from the outset for durability, hiệu quả, and predictable operation?

2. TỔNG QUAN SẢN PHẨM: ODM STONE CRUSHER PLANT

Our ODM Stone Crusher Plant is a stationary or semimobile crushing circuit engineered for highvolume production of aggregates (05mm, 520mm, 2040mm) from primary rock types like granite, đá bazan, đá vôi, và đá sông.

Quy trình hoạt động:
1. Nghiền sơ cấp: Dump feed is reduced by a robust jaw crusher or gyratory crusher to a manageable size (tiêu biểu <250mm).
2. Sơ trung & nghiền cấp ba: Material is conveyed to cone crushers or impact crushers for further size reduction and shaping to meet required specifications.
3. Sàng lọc & Phân loại: Màn hình rung tách vật liệu nghiền thành các phần sản phẩm chính xác; oversize material is recirculated back to the appropriate crusher.
4. Xử lý vật liệu: A network of conveyors efficiently moves material between stages and to final stockpiles.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Lý tưởng cho các hoạt động khai thác đá quy mô lớn, dự án cơ sở hạ tầng (xây dựng đường bộ/đường cao tốc), commercial concrete batching plants, and railway ballast production requiring consistent output from 150 ĐẾN 800+ TPH.
Hạn chế: Not designed for processing highly abrasive ores (ví dụ., taconite) without specific liner configurations. Kích thước thức ăn tối đa được xác định bởi mô hình máy nghiền chính đã chọn.

3. TÍNH NĂNG CỐT LÕI

Thiết kế khung mô-đun | Cơ sở kỹ thuật: tiền chế, bolttogether heavyduty steel structure | Lợi ích hoạt động: Giảm thời gian cài đặt trang web lên tới 30% versus welded designs; cho phép cấu hình lại hoặc di dời nhà máy trong tương lai | Tác động ROI: Lower capital installation costs and preserved asset flexibility extend plant lifecycle value.

Intelligent Crushing Chamber Geometry | Cơ sở kỹ thuật: CADoptimized liner profiles and kinematics based on feed material analysis | Lợi ích hoạt động: Maintains consistent cavity volume throughout the wear cycle for stable output gradation and reduced frequency of manual adjustment | Tác động ROI: Improves product yield within spec by an estimated 812%, reducing waste.

Hệ thống bôi trơn mỡ tập trung | Cơ sở kỹ thuật: tự động, programmable lubrication unit with blockage detection | Lợi ích hoạt động: Ensures optimal bearing lubrication across all major crushers under all operating conditions; eliminates manual greasing errors and intervals | Tác động ROI: Field data shows a correlated 40% reduction in premature bearing failures, directly lowering parts costs and downtime.

PLCBased Process Control & Giám sát | Cơ sở kỹ thuật: Bộ điều khiển logic khả trình công nghiệp với giao diện người máy (HMI) displaying amperage, áp lực , nhiệt độ | Lợi ích hoạt động: Operators can monitor plant health in realtime; automated safety interlocks prevent catastrophic damage from tramp metal or overloads | Tác động ROI: Enables predictive maintenance scheduling and protects major components from avoidable failure.

HighStrength AbrasionResistant Steel Components | Cơ sở kỹ thuật: Use of AR400/500 steel in hoppers, ngã, and skirting at highwear points | Lợi ích hoạt động: Significantly extends service life in highabrasion transfer zones compared to mild steel; reduces frequency of patching and replacement | Tác động ROI: Lowers longterm maintenance material costs and associated labor.

Tier4 Final / EU Stage V DieselElectric Option | Cơ sở kỹ thuật: Diesel generator set powering allelectric drives on conveyors and screens | Lợi ích hoạt động: Provides full operational mobility without reliance on grid power; meets global emissions standards for flexible deployment | Tác động ROI: Eliminates costly grid connection in remote sites while maintaining environmental compliance.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Điểm chuẩn tiêu chuẩn ngành | Our ODM Stone Crusher Plant Solution | Lợi thế được ghi lại |
| : | : | : | : |
| Overall Mechanical Availability (Hàng năm) | 90 92% | >95% Target Design Standard| +3% ĐẾN +5% Sự cải tiến |
| Tiêu thụ năng lượng trên mỗi tấn được xử lý (kWh/t) Khác nhau tùy theo loại đá. Baseline = Limestone. Industry average derived from published case studies.| ~0,8 1.0 kWh/t| Optimized drive packages aim for ~0.7 0.9 kWh/t| Up to ~12% Reduction |
| Wear Life of Primary Jaw Liners (Đá granite mài mòn) Mn18Cr2 standard castings.| ~120,000 tons| Premium Mn22Cr2 optional liners target ~150,000 tons| +25% Improvement Available |
| Thời gian trung bình giữa thất bại (MTBF) Major Drives & Bearings Based on historical service data across comparable installations.| ~4,500 hours| Design targets >6,000 hours through superior sealing/lubrication systems.| +33% Improvement Target |

5. THÔNG SỐ KỸ THUẬT

Phạm vi công suất: Có thể cấu hình từ 150 TPH đến 800+ TPH nominal capacity.
Yêu cầu về nguồn điện: Total connected load typically between 400kW 1200kW depending on configuration. Options include direct grid connection (380V/50Hz hoặc 480V/60Hz) or integrated dieselelectric power pack.
Thông số vật liệu: Primary structures fabricated from Q345B steel; highwear areas utilize AR450 abrasionresistant steel liners; crusher frames are highgrade cast steel or fabricated alloy steel.
Kích thước vật lý (Cấu hình ví dụ): A typical threestage plant footprint may approximate 65m (L) x 45m (W) x 18m (H). Thiết kế mô-đun cho phép thích ứng với các hạn chế của trang web.
Phạm vi hoạt động môi trường: Designed for ambient temperatures from 20°C to +45°C with optional coldweather or dustsuppression packages available.

6. KỊCH BẢN ỨNG DỤNG

Highway Construction Project – Remote Location

Thử thách: A contractor needed consistent Class I & II aggregates for a new highway section with no local grid power access. High mobilization/demobilization speed was critical due to tight project timelines.
Giải pháp: Implementation of a semimobile ODM Stone Crusher Plant with integrated Tier4 Final diesel power pack and three crushing stages.
Kết quả: The plant was commissioned within one week of arrival on site. It achieved an average output of 320 TPH meeting all gradation specs without reliance on external utilities.

Mở rộng mỏ đá granite thương mại

Thử thách: An existing quarry faced declining product quality consistency due to an aging secondary/tertiary circuit leading to excessive recirculating load (~40%) energy waste.
Giải pháp: Replacement of the old tertiary cone crushers with new models featuring intelligent chamber geometry within an optimized ODM circuit layout.
Kết quả: Recirculating load decreased to approximately 28%. This improved net throughput by 15% while reducing specific energy consumption by an estimated 9%, enhancing overall margin per ton processed.

7 CÂN NHẮC THƯƠNG MẠI

Our ODM Stone Crusher Plants are offered under clear commercial frameworks:

Bậc giá: Pricing scales according to capacity throughput design complexity:
Tier I Basic Configuration Standard duty primary jaw secondary cone basic screening
Tier II Enhanced Configuration Heavy duty primary premium cone multi stage screening dust suppression
Tier III Custom Turnkey Solution Full electrical automation remote monitoring advanced environmental controls

Optional Features Premium wear liners automatic level sensors magnetic separators sound attenuation enclosures extended walkways service platforms

Gói dịch vụ có sẵn:
Basic Warranty Coverage standard parts labor warranty period
Annual Maintenance Contract scheduled inspections preventive maintenance parts discounts
Full Service Agreement includes guaranteed availability performance metrics consumables management

Financing Options We work with international export credit agencies equipment finance partners offer competitive leasing rental purchase structures suit project cash flow requirements

8 Câu hỏi thường gặp

Q What level foundation preparation required?
A Detailed civil engineering drawings provided require stable compacted ground minimal concrete foundations modular design reduces concrete volume versus traditional plants

Q How does ensure compatibility existing equipment?
A Our engineering team conducts pre sale review proposed layout feed characteristics can adapt transfer points conveyor lengths integrate certain existing units like primary screens

Q Vận hành giao hàng thời gian giao hàng điển hình là gì?
A For standard configurations lead time ranges months ex works Site commissioning supervised our engineers typically requires weeks depending complexity includes operator training

Q Các phụ tùng thay thế có sẵn trên toàn thế giới không?
A We maintain global network certified warehouse partners provide genuine spare parts support Critical wear items commonly stocked ensure minimal logistics delay

Q Can operate extreme cold climates?
A Yes optional packages include heated lube oil systems cold start battery packages insulated piping enclosures critical components ensure reliable operation sub zero temperatures

Q What process guarantee product gradation?
A While final gradation depends feed material characteristics we provide performance guarantees overall throughput mechanical availability based agreed test protocols commissioning

Q Do offer financing large capital purchases?
A Yes we have established relationships several international finance institutions assist structuring purchase lease arrangements improve project economics