1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Chi phí vận hành đang leo thang và thời gian ngừng hoạt động không thể đoán trước đang làm xói mòn tỷ suất lợi nhuận tổng hợp hoặc khai thác của bạn? Primary crushing is a critical bottleneck, and equipment failure here cascades through your entire processing line. Hãy xem xét những thách thức chung này:
Thời gian ngừng hoạt động quá mức để bảo trì: Frequent liner changes and unexpected mechanical failures halt production, tiêu tốn hàng nghìn đô la mỗi giờ do thông lượng bị mất.
Tiêu thụ phần mài mòn cao: Aggressive feed material leads to premature jaw plate wear, driving up your costperton and creating inventory management headaches.
Phân loại sản phẩm không nhất quán: Buồng nghiền không ổn định hoặc không hiệu quả sẽ không tạo ra được lực nghiền ổn định, sản phẩm có hình dáng đẹp, impacting downstream screening and secondary crusher efficiency.
Chi phí năng lượng tăng: An inefficient drive system and poor crushing kinematics consume excessive power without delivering proportional output.
Mối quan tâm về tính toàn vẹn của cấu trúc: Frame fatigue or premature bearing failure under cyclical loading leads to catastrophic, sửa chữa tốn kém.

Is your primary crusher a source of constant concern rather than a pillar of reliability? It’s time to evaluate a solution engineered for total cost of ownership.

2. TỔNG QUAN SẢN PHẨM

The JC5000 Jaw Crusher is a highcapacity, singletoggle primary crusher engineered for the most demanding mining, khai thác đá, and heavyduty construction recycling applications. Its robust design focuses on maximizing uptime and minimizing operational expense in hightonnage scenarios.

Quy trình hoạt động:
1. Lượng thức ăn ăn vào: Vật liệu mỏ hoặc mỏ khai thác lớn (lên tới 1500mm) được hướng vào vực sâu, nonchoking feed opening.
2. hành động nghiền nát: A powerful elliptical motion at the top of the jaw creates high reduction ratios, aggressively nipping and crushing material against the fixed jaw.
3. Phóng điện: Crushed product exits at the bottom with a consistent gradation, ready for conveyor transport to secondary processing or stockpiling.

Phạm vi ứng dụng: Lý tưởng cho các mỏ đá cứng (đá granit, đá bazan), major mining operations, and largescale slag or concrete recycling plants requiring sustained throughputs from 750 ĐẾN 1500 mtph.

Hạn chế: Not designed for lowvolume operations or soft, nonabrasive materials exclusively. Requires substantial foundational support and highvoltage electrical supply.

3. TÍNH NĂNG CỐT LÕI

Buồng nghiền sâu & Động học tích cực | Cơ sở kỹ thuật: Optimized nip angle and long stroke at the feed opening | Lợi ích hoạt động: Enables higher capacity and accepts larger feed sizes without bridging | Tác động ROI: Reduces primary blasting requirements and boosts raw throughput by up to 15% versus comparable models.

HeavyDuty Fabricated Steel Frame | Cơ sở kỹ thuật: Phân tích phần tử hữu hạn (FEA) designed frame with stressrelieved welds | Lợi ích hoạt động: Withstands extreme cyclical loads without fatigue cracking, đảm bảo tính toàn vẹn cấu trúc lâu dài | Tác động ROI: Loại bỏ nguy cơ lỗi khung thảm khốc, protecting your multimilliondollar capital investment over a 20+ year lifespan.

Hệ thống điều chỉnh chuyển đổi thủy lực | Cơ sở kỹ thuật: Integrated hydraulic cylinder for setting adjustment and overload protection | Lợi ích hoạt động: Allows remote adjustment of CSS for product control and automatically releases tramp metal, preventing major damage | Tác động ROI: Reduces downtime for setting changes by over 80% compared to manual shim systems and avoids costly repairs from uncrushables.

HighPerformance Bearing Assembly | Cơ sở kỹ thuật: Oversized spherical roller bearings with continuous lubrication systems | Lợi ích hoạt động: Supports massive eccentric loads with minimal heat generation and wear | Tác động ROI: Extends bearing service life by an industryverified 40%, reducing spare part costs and associated maintenance windows.

Miếng lót BoltOn & Modular Jaw Plates | Cơ sở kỹ thuật: Standardized manganese steel sections secured with heavyduty mechanical fasteners | Lợi ích hoạt động: Enables partial liner replacement inplant; reduces changeout time by utilizing smaller components | Tác động ROI: Lowers liner inventory costs by 30% and cuts planned maintenance downtime by half.

Direct Drive via VBelts & Bánh đà | Cơ sở kỹ thuật: Hightorque motor connected via multiple Vbelts to machined flywheels | Lợi ích hoạt động: Smooth power transmission with inherent shock absorption; simple maintenance access | Tác động ROI: Lower installation cost versus gearbox drives; fieldreplaceable belts reduce mean time to repair (MTTR).

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Lớp có thể so sánh) | Giải pháp máy nghiền hàm JC5000 | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| sẵn có (Thời gian hoạt động) | ~9294% (planned/unplanned stops) |>96% documented field average| >20% reduction in crushercaused downtime |
| Mangan mang cuộc sống (đá mài mòn) | ~120,000 150,000 MT per set| Lên đến 200,000 MT per set documented| ~2533% increase in tonnage between changes |
| Energy Consumption per Ton Crushed| Đường cơ sở (100%)| Field data shows ~812% reduction| Direct operating cost savings of ~10% |
| Thời gian điều chỉnh CSS (Cơ khí vs. thủy lực)| 48 hours with crew| 80% faster adjustment |

5. THÔNG SỐ KỸ THUẬT

Mở nguồn cấp dữ liệu: 1500mm x 2000mm (59" x 79")
Kích thước nguồn cấp dữ liệu tối đa: Up to 1300mm (51")
Cài đặt bên đóng (CSS) Phạm vi: 180mm 300mm (7" 12")
Phạm vi công suất: Dependent on material & CSS; typically operates between 750 1500 tấn mỗi giờ.
Yêu cầu năng lượng ổ đĩa: Dual drive configuration recommended; total installed power up to (Specify based on model variant) kW/HP.
Crusher Weight (excluding motor & ổ đĩa): Khoảng (Specify based on model variant) tấn.
Xây dựng khung: Highyield strength steel plate (>350 MPa), fully stressrelieved after welding.
tấm hàm / lót: Premium Manganese Steel (Specify grade) , reversible for extended life.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C (4°F đến +122°F). Dust sealing kits available for arid environments.

6. KỊCH BẢN ỨNG DỤNG

Hard Rock Quarry Expansion

Thử thách: A granite quarry needed to increase primary circuit throughput by over 30% but faced space constraints limiting conveyor rerouting. Their existing crusher could not handle increased feed rates without frequent blockages.
Giải pháp: Implementation of one JC5000 Jaw Crusher with its deep chamber allowed direct feeding from larger haul trucks without a grizzly feeder bottleneck.
Kết quả: Đạt được sản lượng bền vững >1350 mtph. The hydraulic toggle system managed occasional oversize slabs efficiently, resulting in a measured plant availability increase of over four percentage points annually.

LargeScale Iron Ore Processing

Thử thách: An iron ore operation experienced excessive wear part costs on their primary crushers due to highly abrasive ore types. Unplanned liner changes were disrupting downstream pellet plant feed consistency.
Solution Installation of two JC5000 units configured with specialized alloy jaw plates suited for extreme abrasion resistance while maintaining required fracture characteristics.
Results Documented jaw plate life extended from an average of six weeks to nine weeks under identical conditions—a direct reduction in consumable costperton processed by approximately onethird while improving product consistency metrics significantly

7 CÂN NHẮC THƯƠNG MẠI

The JC5000 Jaw Crusher is offered as part of a comprehensive modular solution tailored specifically towards largescale operators focused on longterm total cost efficiency rather than initial purchase price alone

Pricing tiers are structured around core configuration options:
Base Configuration Includes fabricated frame eccentric assembly standard jaws basic lubrication system
Premium Configuration Adds hydraulic toggle adjustment automated grease lubrication advanced monitoring sensors premiumgrade manganese liners
Turnkey Skid Package Preassembled unit including motor drives guards starter panel mounted onto transportable skid structure

Tính năng tùy chọn:
Dust suppression spray systems
Wear monitoring probe kits
Advanced vibration analysis sensors integrated into PLC
Extended range manganese steel alloys

Service Packages Available:
Standard Warranty covers parts defects only
Planned Maintenance Agreements include scheduled inspections wear part discounts technical support priority response times ranging from standard business hours upto roundtheclock coverage depending upon operational criticality level selected

Financing Options Flexible commercial structures can be arranged through our financial partners including traditional capital equipment loans operating leases designed specifically around projected production tonnage targets thereby aligning payment schedules directly against revenue generation cycles typical within this sector

8 Câu hỏi thường gặp

Q What are the foundation requirements for installing this unit?
A Due its significant dynamic forces during operation detailed civil engineering drawings specifying reinforced concrete mass volume rebar specifications anchor bolt placements are provided as part predelivery documentation ensuring proper site preparation minimizes risk installation delays

Q Can existing plant conveyors handle discharge from this highercapacity unit?
A Our engineering team will review your current downstream material handling specifications including belt widths speeds capacities provide clear recommendations any necessary upgrades during quotation process avoiding unforeseen bottlenecks postinstallation

Q How does hydraulic toggle compare electrically mechanically regarding reliability?
A The hydraulic system serves only CSS adjustment overload protection not continuous crushing motion eliminating reliability concerns associated fullhydraulic drives Industry data shows properly maintained hydraulic toggle systems demonstrate equivalent higher mechanical reliability than traditional shim systems due reduced human error component stress during tramp events

Q Are wear parts interchangeable other manufacturers’ models similar size class?
A No The JC5000 utilizes proprietary geometry mounting patterns designed maximize performance longevity We maintain global stock strategically located warehouses ensure rapid delivery genuine OEM parts guarantee specified performance metrics

Q What typical lead time delivery commissioning support expected?
A Lead times vary based configuration current production schedule Standard units typically ship within XY months order confirmation Commissioning supervised our field service engineers included all turnkey packages optional addon other purchases ensuring optimal startup performance operator training conducted onsite