1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are unplanned shutdowns and ballooning maintenance costs eroding your primary crushing stage profitability? Operational managers face persistent challenges that directly impact the bottom line. Excessive wear part consumption leads to unpredictable budgeting and frequent liner changes, tạm dừng toàn bộ dây chuyền xử lý của bạn. Inconsistent feed size or hard, abrasive material can cause premature failures and catastrophic damage to critical components. Hơn nữa, inefficient crushing chambers fail to optimize particle shape and throughput, leaving potential tonnage—and revenue—unprocessed. Làm thế nào bạn có thể đạt được sự tin cậy, highvolume reduction while controlling operational expenditure and maximizing equipment uptime? The solution requires a robust engineering approach focused on durability, khả năng phục vụ, and proven performance.

2. TỔNG QUAN SẢN PHẨM

JC5000 có công suất cao, singletoggle jaw crusher engineered for the primary crushing of hard rock, quặng, and aggregate in demanding stationary plant applications. Its operational workflow is designed for simplicity and reliability: (1) Large feed material is introduced into the deep, buồng nghiền không bị nghẹt thông qua một máy cấp liệu rung. (2) A highinertia flywheel and large eccentric shaft drive a robust moving jaw in an elliptical motion to apply compressive force against the fixed jaw plate. (3) The crushed product discharges at the bottom with a consistent CSS (Cài đặt bên đóng), sẵn sàng cho quá trình xử lý thứ cấp. This equipment is specifically scoped for hightonnage primary stations in mining, khai thác đá, và các công trình xây dựng quy mô lớn. Its design is optimized for hard, abrasive materials but is not intended for recycling applications with high levels of tramp metal or plastic.

3. TÍNH NĂNG CỐT LÕI

Thiết kế ổ lăn hạng nặng | Cơ sở kỹ thuật: Utilization of oversized spherical roller bearings on the eccentric shaft, supported by a forged alloy steel housing. | Lợi ích hoạt động: Provides exceptional radial and axial load capacity, extending bearing life under shock loads and reducing heat generation for continuous operation. | Tác động ROI: Dữ liệu trường hiển thị lên đến 40% longer bearing service intervals compared to standard designs, lowering part replacement costs and associated labor downtime.

"WedgeLock" Jaw Plate Retention System | Cơ sở kỹ thuật: Mechanical wedge locking system secures jaw plates without the use of backing resin or adhesives. | Lợi ích hoạt động: Enables fast, safe jaw plate changeouts by plant personnel without specialized heating tools or lengthy curing times. | Tác động ROI: Giảm thời gian ngừng thay đổi lớp lót khoảng 50%, directly increasing plant availability and annual throughput capacity.

Điều chỉnh chuyển đổi thủy lực & Thanh toán bù trừ | Cơ sở kỹ thuật: Integrated hydraulic cylinder for tensioning the toggle plate and providing automatic overload relief. | Lợi ích hoạt động: Allows rapid adjustment of the CSS for product size control and automatically releases tramp metal or uncrushable material to protect the crusher from damage.| Tác động ROI: Prevents costly repairs from overload events; enables quick product size adjustments to meet changing spec requirements without manual shim manipulation.

Buồng nghiền đối xứng sâu | Cơ sở kỹ thuật: Optimized chamber geometry derived from kinematic analysis of the elliptical motion path.| Lợi ích hoạt động: Promotes interparticle crushing for improved particle shape, increases capacity per stroke, and reduces premature wear at the discharge point.| Tác động ROI: Cung cấp lên đến 15% higher throughput per installed horsepower compared to previous generation designs, improving energy efficiency.

Xây dựng khung mô-đun | Cơ sở kỹ thuật: Fabricated from heavyduty steel plate with nonwelded stressrelieved sections bolted together.| Lợi ích hoạt động: Simplifies transportation logistics to remote sites and allows for targeted replacement or repair of frame sections if ever required over decades of service.| Tác động ROI: Reduces initial shipping costs by up to 30% for certain locations; extends total structural life of the asset beyond typical weldedframe crushers.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Giải pháp JC5000 | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Average Jaw Plate Life (Đá granite mài mòn) | 180,000 220,000 tấn | 280,000 320,000 tấn | +35% Tuổi thọ mặc kéo dài |
| Typical Liner ChangeOut Time (Two Plates) | 1824 Giờ (Resin System) | 812 Giờ (WedgeLock) | ~55% Faster Service |
| Tiêu thụ điện năng trên mỗi tấn nghiền | Đường cơ sở (100%) Measured kWh/t | Improved Chamber & Kinematics Achieves ~90% Baseline kWh/t| ~10% Energy Efficiency Gain |
| Maximum Feed Size vs Gape Opening Ratio| ~8085% Standard Ratio| Engineered at ~90% Ratio| Enables Larger TopSize Processing |

\ Based on controlled testing with identical feed material.
\\ Actual results vary based on feed material characteristics.
\\\ Ratio indicates ability to accept large blocks relative to crusher inlet dimensions.
\\\\ Industry average derived from published specifications of comparable class crushers.

5. THÔNG SỐ KỸ THUẬT

Dung tích & Đánh giá: Lên đến 1,650 tấn mỗi giờ (phụ thuộc vào nguyên liệu thức ăn & CSS).
Mở nguồn cấp dữ liệu: 1500mm x 1300mm (59" x 51").
Yêu cầu về nguồn điện: 200 kW / 250 HP electric motor drive (tiêu chuẩn).
Thông số vật liệu: Khung thép chế tạo cường độ cao; Tấm hàm thép mangan (tiêu chuẩn); Optional premium alloys available for specific abrasion/impact conditions.
Kích thước vật lý & Cân nặng: Trọng lượng lắp đặt gần đúng: ~96,000 kg; Specific footprint dimensions available upon request based on feeder/civils design.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +45°C; Tiêu chuẩn hệ thống làm kín bụi; Có sẵn các gói Bắc Cực hoặc nhiệt đới tùy chọn.

6. KỊCH BẢN ỨNG DỤNG

Khai thác đá cứng - Sản xuất cốt liệu đá granite

Thử thách: A major quarry operator faced excessive downtime every 68 weeks for jaw liner changes using resinbased systems on their primary crusher. Laborintensive procedures were cutting into peak season production.
Giải pháp: Implementation of a JC5000 Jaw Crusher with its WedgeLock retention system was specified as part of a plant upgrade.
Kết quả: Liner changeout time was reduced from an average of 22 giờ tới dưới 10 giờ cho mỗi sự kiện. This translated to an estimated gain of over 120 hours of additional crushing time annually while reducing maintenance crew overtime costs.

Primary Iron Ore Crushing Station

Thử thách: An iron ore processing plant needed higher primary throughput but was limited by existing crusher capacity and frequent bearingrelated issues due to shock loads from direct dump feeding.
Giải pháp: A JC5000 was selected based on its heavyduty roller bearing design and deep chamber capable of handling large slabby ore directly from the mine.
Kết quả: Sản lượng của nhà máy tăng trung bình khoảng 18%. After two years of operation with consistent shock loading from direct truck dump feeding campaigns have shown no bearingrelated interventions required beyond scheduled lubrication servicing.

7. CÂN NHẮC THƯƠNG MẠI

The JC5000 Jaw Crusher is offered in several configuration tiers:
1. Cấp đơn vị cơ sở: Includes core crusher with standard manganese liners, ổ đĩa động cơ,and basic lubrication system.
2. Plant Ready Tier: Integrates motor starter package,custom baseframe,vibration isolation pads,and integrated guarding.
3. Các tính năng tùy chọn bao gồm hệ thống bôi trơn dầu mỡ tự động,thanh phun khử bụi,a varietyof jaw plate tooth profiles,and extended wear package components.Service packages rangefrom basic commissioning supportto comprehensive multiyear scheduled maintenanceand parts agreements.Financing options including capital leaseoperating leaseand rentaltoown structures are availableto alignwith project cash flow requirements

8.Câu hỏi thường gặp

Q: Is the JC5000 compatible with my existing secondary/tertiary crushing circuit?
MỘT: Yes.The CSS adjustment rangeand resultant product gradation are designedto feed efficiently into common cone crusheror further downstream processes.Specific gradation curves can be providedfor your circuit modeling.

Q:What impact will this haveon my operating labor requirements?
MỘT:The design prioritizes serviceability.The WedgeLock systemand accessible lubrication points reduce specialized skill requirementsand time spenton routine maintenance allowingyour existing teamto manage operations effectively

Q:What arethe commercial termsfor critical spare parts?
MỘT:We offer guaranteed inventoryholding agreementsfor critical wearand spare partslike bearingsshaftsand jaw platesto ensureyour planned stock levelsmeet target uptime Key componentsare often availablefor expedited shipping

Q:How long does implementationtypically takefrom orderto commissioning?
MỘT:Lead timesvarybasedon configurationStandard units typically shipwithin X weeksof order confirmationCommissioningby our field engineersrequiresapproximately Y daysonsite dependenton civils readiness

Q:What financing structuresare commonly usedfor equipmentof this scale?
MỘT:The majorityof commercial buyersutilize capital leasesor projectbased financing whichcan often be structuredto includecapital sparesand initial service packagesWe workwith several industryspecific lenders