1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you managing a largescale gold operation where consistent throughput and recovery are compromised by inefficient material handling and separation? Operational bottlenecks in your washing and processing plant directly impact your bottom line. Hãy xem xét những thách thức chung này:
Nguồn cấp dữ liệu không nhất quán & Thông lượng: Variable clay content or oversize material can choke traditional scrubbers, leading to unplanned downtime and failure to meet the 500 TPH design capacity, gây thiệt hại hàng ngàn mỗi giờ trong sản xuất bị mất.
Suboptimal Recovery in Complex Ores: Standard plants struggle with high claybound or fine gold, resulting in significant precious metal losses to tailings due to inadequate liberation and separation.
Quá nhiều nước & Tiêu thụ điện năng: Inefficient pump systems, sàng lọc, and sluicing circuits lead to unsustainable operational costs and complicate water management in waterscarce regions.
Bảo trì cao & Mặc thành phần: Abrasive feed material accelerates wear on liners, trommel screens, and pump impellers, increasing part replacement frequency and maintenance labor costs.
Difficulty Scaling to Certified Standards: Achieving consistent ISOcertified output for quality and environmental management requires a process plant with repeatable, reliable performance and integrated control systems.

Is your current setup equipped to handle 500 tons per hour of complex alluvial or weathered hard rock ore while maintaining recovery rates, controlling costs, and ensuring operational reliability?

2. TỔNG QUAN SẢN PHẨM

The ISO Certified 500 Nhà máy rửa khai thác vàng TPH đã hoàn thiện, modular processing system engineered for highvolume alluvial, phù sa, and weathered hard rock gold deposits. It is designed for operations requiring certified process consistency and largescale material throughput.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine (rom) material is fed into a robust scrubbing module (trommel or drum scrubber) for aggressive attritioning to break down clays and conglomerates.
2. Định cỡ & Từ chối chất thải: Washed material is precisely screened to remove oversize waste rock (+75mm điển hình). The undersize reports to the primary concentration circuit.
3. Nồng độ sơ cấp: Highcapacity centrifugal concentrators or jigs efficiently recover coarse and fine gold from the screened slurry, achieving primary recovery rates exceeding 95%.
4. Quản lý chất thải & Tái chế nước: The gangue (chất thải) is dewatered via cyclones or linear screens. Clarified water is recirculated to the scrubber feed, minimizing fresh water intake.
5. Bảo vệ & Refining (Không bắt buộc): A secure room houses concentrator bowls for final cleaning, with optional downstream smelting or intensive leaching modules for direct doré production.

Phạm vi ứng dụng: Lý tưởng cho các hoạt động đặt hàng quy mô lớn, alluvial concessions, and surface deposits with high clay content. Effective on particle sizes from 75mm down to ultrafine gold with optional configuration.

Hạn chế: Not designed for primary hard rock crushing/grinding of unweathered sulphide ores. Requires a consistent feed of liberated or liberatable gold. Performance is contingent on accurate feed characterization during the design phase.

3. TÍNH NĂNG CỐT LÕI

Thiết kế trượt mô-đun | Cơ sở kỹ thuật: tiền chế, bolttogether structural skids | Lợi ích hoạt động: Giảm thời gian xây dựng tại chỗ lên tới 60%, cho phép di dời hoặc mở rộng nhà máy trong tương lai | Tác động ROI: Lower capital installation cost; faster timetoproduction improves project NPV.

Nồng độ ly tâm lực HighG | Cơ sở kỹ thuật: Enhanced gravitational separation via fluidized beds in rotating cones | Lợi ích hoạt động: Thu giữ vàng ròng đến 30 micron mà cống truyền thống bị mất; handles high feed density | Tác động ROI: Direct increase in overall gold recovery by 38%, translating to significant additional revenue.

Intelligent Water Management Circuit | Cơ sở kỹ thuật: Closedloop system with thickener/clarifier tank integration | Lợi ích hoạt động: Reduces fresh water consumption by over 80%; produces stackable, semidry tailings | Tác động ROI: Cuts water sourcing/pumping costs; minimizes environmental footprint and licensing complexity.

Hệ thống lót chống mài mòn | Cơ sở kỹ thuật: Interchangeable liners made from specialized chromium carbide or rubber compounds | Lợi ích hoạt động: Extends service life in highwear areas (trống chà sàn, launder bends) qua 300400% | Tác động ROI: Lowers spare parts inventory cost and reduces maintenance downtime intervals.

ISOCertified Process Control Package | Cơ sở kỹ thuật: Centralized PLC/SCADA system with flow, Tỉ trọng, và giám sát áp suất | Lợi ích hoạt động: Provides repeatable process control for consistent grade; enables remote diagnostics | Tác động ROI: Ensures output meets certified quality standards; optimizes operator efficiency and reduces human error.

HeavyDuty Trommel Screening Module | Cơ sở kỹ thuật: Variablespeed drive with adjustable screen media panels | Lợi ích hoạt động: Reliably removes oversize debris even with high clay content; prevents downstream blockages | Tác động ROI: Maintains steadystate 500 Thông lượng TPH, tối đa hóa tính sẵn có của nhà máy.

An toàn tích hợp & Security Features| Cơ sở kỹ thuật: Lockable concentrate handling path with CCTV integration and emergency stop systems| Lợi ích hoạt động: Protects valuable product stream; ensures operator safety around moving parts| Tác động ROI: Mitigates risk of theft loss; reduces potential liability incidents.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Nhà máy điển hình) | Our ISO Certified 500 Giải Pháp TPH | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Tỷ lệ thu hồi vàng tổng thể| 8592% (biến) | Nhất quán >95% (on characterized ore) | +3% ĐẾN +10% Sự hồi phục |
| Tiêu thụ nước mỗi tấn| ~35 m³/ton processed| <0.8 m³/tấn đã được xử lý (recirculating) |75% ĐẾN 85% Consumption |
| Thời gian trung bình giữa thất bại (Bộ phận hao mòn quan trọng)| ~500800 hours| >2,400 giờ (dữ liệu trường đã được xác minh)| +300% Cuộc sống phục vụ |
| Plant Commissioning Time PostDelivery| 1216 tuần| 68 tuần (thiết kế mô-đun)| 50% Thời gian cài đặt |
| Process Consistency (Grade Variance)| High variance due to manual control|<5% variance with automated control systems| Significant improvement in output stability |

5. THÔNG SỐ KỸ THUẬT

Công suất thiết kế: 500 tấn mỗi giờ (625 mét khối mỗi giờ), danh nghĩa.
Kích thước nguồn cấp dữ liệu: Lên đến 250mm (10"), optimal at 150mm.
Yêu cầu về nguồn điện: Tổng công suất lắp đặt ~850 kW. Nguồn cung cấp chính được đề xuất: 1000 kVA at 400V/50Hz or 480V/60Hz.
Yêu cầu về nước: Initial fill of ~450 m³. Makeup water requirement as low as <400 m³/hr due to closedcircuit recycling.
Thông số kỹ thuật vật liệu chính:
Scrubbing Drum/Trommel Shell: Hardox® 450 thép.
HighWear Liners: Chromewhite iron / Natural Rubber composite.
Concentrator Bowls: CNCmachined polyurethane.
kết cấu thép: S355JR grade with hotdip galvanized finish.
Kích thước vật lý (Mô-đun): Approximate footprint of main processing train is 45m L x 20m W x . Height varies by module.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C. Dust suppression systems are integrated as standard.

6. KỊCH BẢN ỨNG DỤNG

Hoạt động phù sa quy mô lớn ở Tây Phi

Challenge A major concession holder was losing an estimated $1M+ annually due to fine gold losses in tailings from their legacy sluicebased plant operating below its target capacity of . Their system could not handle seasonal clay variations without constant manual intervention.Solution Implementation of our ISO Certified Gold Mining Washing Plant configured with primary screening followed by dualstage centrifugal concentration within a closedwater circuit.Results The plant achieved a steadystate throughput of , reducing fine gold losses by an estimated . Overall recovery increased from %to %, paying back the capital investment within months while meeting international audit standards

Weathered Saprolite Processing in South America

Challenge A mine transitioning from oxide heap leach required a solution for processing transitional saprolite ore containing nuggety gold but bound within sticky clays causing severe blinding on vibrating screensSolution Our solution featured an aggressive drum scrubber paired with a heavyduty trommel screen specifically designed for blinding resistance followed by jig concentration for coarse gold captureResults The trommel screen maintained efficiency eliminating washing circuit bottlenecks Plant availability increased from %to % Coarse gold recovery exceeded expectations allowing profitable processing of a previously marginal ore type

Commercial Contractor Offering Custom Milling Services

Challenge An engineering contractor needed mobile high volume processing capacity that could be deployed across multiple client sites while providing auditable production dataSolution A transportable modular version of the TPH plant was supplied on road legal trailers complete with the integrated PLCSCADA systemResults The contractor could offer clients guaranteed throughput audited recovery reports based on realtime data This premium service commanded higher contract rates establishing them as a market leader

Cân nhắc thương mại

Pricing Tier Base Configuration Includes core scrubbing screening primary concentration water recycling basic controls Starting range € millionOptional Features Advanced tailings filtration package secondary scavenger circuit diesel backup power gen set automated dosing system securityrefining moduleService Packages Proactive Maintenance Plan includes scheduled inspections remote monitoring support parts discount Onsite Operator Training Program Extended Warranty CoverageFinancing Options Available through partner institutions including equipment leasing structures milestonebased project finance solutions

Câu hỏi thường gặp

Q What site preparation is required before installationA A level compacted pad adequate drainage sumps power connection pointand fresh water supply are required Detailed civil engineering drawings are providedQ How does the plant handle variations in feed clay contentA The scrubbing module features variable speed drivesand spray bar configurations Adjustments can be made via the control systemto optimize retention timefor different conditionsQ Is training providedfor ouroperatorsA Yes comprehensive onsite trainingis included covering normal operation troubleshootingand routine maintenance proceduresQ Can thisplant be integratedwith an existing crushingcircuitor CIPplantA Yes it can functionasaprimary washingand preconcentration unit feeding cleaner concentrate intoan existing downstream process Engineering reviewis neededfor interface compatibilityQ Whatisthe expected delivery timelinefrom order placementA Deliveryofastandardmodularplantis typically monthswith commissioningrequiring additional weeksonsite dependingonpreparationQ Are performance guarantees offeredA Yes we provide guaranteed throughput capacitywithin %ofTPH andrecoveryratesbasedonrepresentativefeed samples testedinourpilotplantQ Do youoffer aftersales technical supportA Global aftersales supportis available including remotediagnosticsviaSCADAa dedicated spare parts departmentand field serviceengineer dispatch