1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Chất lượng gạch không nhất quán và tỷ lệ loại bỏ cao làm giảm lợi nhuận dự án của bạn? Is your production line bottlenecked by manual handling, limiting output and increasing labor costs? Do you face excessive downtime due to equipment wear from abrasive raw materials or complex maintenance procedures? Dành cho người quản lý nhà máy và nhà thầu kỹ thuật, these operational challenges translate directly into lost revenue, lỡ thời hạn, và lợi nhuận bị nén.

Câu hỏi cốt lõi là: làm thế nào để bạn đạt được sự nhất quán, highvolume brick production with predictable operating costs and minimal unscheduled downtime? Câu trả lời không chỉ nằm ở một cỗ máy, but in a precisionengineered production system designed for industrial endurance. This requires partnering with an OEM factory that understands the rigorous demands of commercialscale brick manufacturing.

2. TỔNG QUAN SẢN PHẨM

Our product line comprises industrialgrade High Quality Brick Making Machines, specifically engineered as stationary block production systems for highoutput facilities. These are not portable machines but fixed installations designed for continuous operation in plant environments.

The operational workflow is optimized for efficiency:
1. Automated Material Feeding: Nguyên liệu trộn sẵn (xi măng, cốt liệu, tro bay, vân vân.) are conveyed and precisely metered into the machine hopper.
2. nén áp suất cao: A combination of hydraulic pressure and mechanical vibration densely compacts the material within a rigid mold box.
3. Precise Ejection & Chuyển pallet: The formed brick or block is ejected onto a pallet, which is automatically transferred to the curing area.
4. Trở lại & Cycle: The empty pallet system returns, and the cycle repeats with precise interval timing.

Application scope includes the production of solid blocks, khối rỗng, đá lát đường, curbstones, and interlocking bricks using cementbased mixes. Primary limitations involve the requirement for a consistent supply of correctly graded raw materials and the need for a structured curing process postproduction.

3. TÍNH NĂNG CỐT LÕI

1. MultiFrequency Vibration System | Cơ sở kỹ thuật: Dualaxis eccentric vibration heads combined with hydraulic pressurization | Lợi ích hoạt động: Ensures uniform material distribution and eliminates voids for superior compressive strength and dimensional accuracy | Tác động ROI: Giảm tỷ lệ từ chối sản phẩm lên tới 15%, directly improving material yield and reducing waste disposal costs.

2. Hardened Alloy Mold Box & Mặc bộ phận | Cơ sở kỹ thuật: CADoptimized mold designs fabricated from chromiumalloy steel with specialized heat treatment | Lợi ích hoạt động: Extends component life in abrasive environments, maintaining product tolerances over millions of cycles | Tác động ROI: Lowers longterm spare parts inventory costs and reduces changeover downtime by up to 30%.

3. Hệ thống điều khiển PLC tập trung | Cơ sở kỹ thuật: Bộ điều khiển logic khả trình công nghiệp với giao diện người máy (HMI) màn hình cảm ứng | Lợi ích hoạt động: Enables precise control over cycle times, áp lực , and vibration parameters; simplifies operator training and fault diagnostics | Tác động ROI: Increases overall equipment effectiveness (OEE) through consistent cycle times and faster troubleshooting.

4. Modular Hydraulic Power Unit | Cơ sở kỹ thuật: Independently housed pump and valve system with advanced filtration and cooling | Lợi ích hoạt động: Isolates heat and contamination from the main frame, enhancing reliability and simplifying maintenance access | Tác động ROI: Improves hydraulic system longevity, reducing fluid change frequency and major overhaul intervals.

5. Automated Pallet Return & Circulation System | Cơ sở kỹ thuật: Chaindriven or rollerconveyor circuit synchronized with the main machine cycle | Lợi ích hoạt động: Loại bỏ việc xử lý pallet thủ công, increases production speed, and enhances floor space utilization | Tác động ROI: Reduces labor requirements per shift by approximately 12 personnel for material handling duties.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Our High Quality Brick Making Machine Solution | Lợi thế (% sự cải tiến) |
| : | : | : | : |
| Thời gian chu kỳ (cho khối tiêu chuẩn) | 1822 giây | 1517 giây | Thông lượng nhanh hơn ~20% |
| Tuổi thọ khuôn (before relining)| 400k 600k cycles| 800k 1M+ cycles| ~70% tuổi thọ dài hơn |
| Energy Consumption per Block| Đường cơ sở (100%)| Optimized hydraulic & drive systems| ~12% reduction in kWh/unit |
| Dung sai nhất quán kích thước| ±1,5 mm| ±0,8 mm| ~47% higher precision |

5. THÔNG SỐ KỸ THUẬT

Năng lực sản xuất: Các mô hình có thể cấu hình từ 6,000 đến hơn 20,000 khối tiêu chuẩn (400x200x200mm) mỗi ca 8 tiếng.
Yêu cầu về nguồn điện: Main drive power from 30 kW để 75 kW; total installed power dependent on automation level.
Thông số vật liệu: Compatible with standard cementitious mixes; maximum aggregate size typically ≤8mm.
Kích thước vật lý: Machine footprint ranges from approx. 6m x 3m to 10m x 5m (Dài x Rộng), trừ hệ thống băng tải.
Phạm vi hoạt động: Được thiết kế cho nhiệt độ môi trường xung quanh từ +5°C đến +40°C; các thành phần điện được đánh giá cho mức độ ẩm công nghiệp tiêu chuẩn.

6. KỊCH BẢN ỨNG DỤNG

Construction Materials Producer – Urban Infrastructure

Thử thách: A producer supplying municipal paving projects faced strict dimensional tolerances on interlocking pavers. High rejection rates from older equipment were causing contract penalties.
Giải pháp: Triển khai hoàn toàn tự động High Quality Brick Making Machine with our hardened alloy mold system and PLCcontrolled vibration/pressure profiles.
Kết quả: Dimensional compliance reached consistently above standards; rejection rates fell from >8% dưới <2%. The producer secured two additional municipal contracts based on demonstrated quality control.

Industrial Plant – Fly Ash Utilization

Thử thách: A thermal power plant sought to monetize fly ash byproduct but struggled with mix consistency affecting block strength in their onsite brick yard.
Giải pháp: Installation of our machine equipped with precise automated batching feed integration and multifrequency vibration to handle lightweight flyashrich mixes.
Kết quả: Achieved consistent compressive strength exceeding required grades by >15%, creating a profitable secondary revenue stream while reducing landfill costs.

7. CÂN NHẮC THƯƠNG MẠI

Our pricing structure reflects build quality and automation level:
Cấp tiêu chuẩn: Semiautomatic machines focusing on core compaction technology for operations prioritizing capex control.
Cấp hiệu suất: Fully automatic machines with integrated pallet circulation systems for balanced output efficiency.
Plant Tier: Turnkey production line solutions including conveyors, batching systems, robotic stacking/curing management.

Optional features include specialized mold designs for unique products color dosing systems custombranded block faces extended warranty packages

We offer comprehensive service agreements covering scheduled maintenance parts supply priority technical support Financing options including leasing arrangements are available through partners facilitating capital expenditure planning

Câu hỏi thường gặp

Q1: Are your machines compatible with our existing raw material mix design?
A1 Our engineering team can review your mix proportions including cement fly ash slag or aggregate types We provide recommendations to ensure optimal performance on our systems often requiring only minor adjustments

Q2 What is the typical installation timeline from delivery to commissioning?
A2 For a standalone machine installation electrical connection basic training typically requires weeks depending on site readiness Full turnkey line commissioning may require weeks Our project managers provide detailed schedules upfront

Q3 How does this equipment impact our overall labor requirements?
A3 By automating feeding compaction ejection most clients reallocate labor from direct machine operation to quality control maintenance material preparation stacking resulting in higher productivity per employee

Q4 What are the key maintenance routines required?
A4 Daily lubrication visual checks weekly bolt tightening hydraulic inspections Quarterly filter changes wear part measurement Annual comprehensive inspection Field data shows adherence prevents unplanned stoppages

Q5 Do you offer training for our operators maintenance staff?
A5 Yes we provide onsite operational training during commissioning as well as optional advanced technical training at our facility covering troubleshooting PLC programming preventive maintenance procedures

Q6 Can we produce different block types on one machine?
A6 Yes quickchange mold systems allow transition between compatible block styles within minutes Modular designs facilitate this flexibility ensuring minimal downtime during product changeovers

Q7 What are your payment terms lead times?
A7 Standard terms involve progress payments tied to manufacturing milestones shipping Lead times vary by model complexity typically ranging from weeks upon receipt of deposit confirmed order