1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling your gold mining operation and finding that your material washing and recovery processes are the bottleneck? Nguồn cấp dữ liệu không nhất quán, mất tiền phạt cao, excessive water consumption, và thời gian ngừng hoạt động ngoài kế hoạch trực tiếp làm xói mòn tỷ suất lợi nhuận của bạn. Hãy xem xét những thách thức chung này:
Throughput Inconsistency: Can your current plant reliably handle 500 Tph of variable claybound or alluvial ore without frequent clogging or bypassing?
Gold Loss in Fines: Are you seeing measurable precious metal values reporting to your tailings due to inefficient scrubbing and screening?
Chi phí hoạt động quá mức: How much are you spending on water procurement, recycling systems, and manual intervention to keep your washing stages operational?
Thời gian ngừng bảo trì cao: Is abrasive wear on scrubber liners and screen decks causing weekly shutdowns, delaying your production schedule?

Mạnh mẽ 500 Tph gold mining washing plant is not merely an addition; it is a critical system for liberating gold and ensuring downstream recovery efficiency. The right design addresses these pain points directly.

2. TỔNG QUAN SẢN PHẨM

Sản phẩm này là một sản phẩm hoàn chỉnh, mô-đun 500 Nhà máy rửa khai thác vàng Tph, engineered for the primary scrubbing, sự cố đất sét, desliming, and size classification of goldbearing ores. It serves as the essential preparation stage ahead of gravity concentration or leaching circuits.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine material is fed into a heavyduty scrubber, where highimpact paddles aggressively break apart clay conglomerates and cemented gravels to liberate gold particles.
2. Sàng lọc sơ cấp & Loại bỏ chất thải: Washed material discharges onto a vibrating screen. Oversize barren rock (+75mm) is typically conveyed to waste.
3. Giặt thứ cấp & Phân loại: The undersize reports to a secondary washing trommel or screen deck for further rinsing and precise separation into key size fractions (ví dụ., +2mm for gravity feed, 2mm for advanced recovery).
4. Slurry Management & Tái chế nước: Fine slurry from the process is channeled to a settling system or hydrocyclone bank, with clarified water recirculated to significantly reduce fresh water demand.

Phạm vi ứng dụng & Hạn chế:
Lý tưởng cho: Alluvial/eluvial deposits, hoạt động khai thác sa khoáng, and hard rock ores with significant clay content requiring attrition.
Hạn chế: Not a standalone recovery device; requires integration with downstream gold concentration systems (ví dụ., máy tập trung ly tâm, cống). Primary crushing may be required ahead of the plant for very large feed material.

3. TÍNH NĂNG CỐT LÕI

Mô-đun máy chà sàn hạng nặng | Cơ sở kỹ thuật: Hightorque rotor with Nihard wear plates | Lợi ích hoạt động: Consistent breakdown of tough clay matrices without bogging down | Tác động ROI: Duy trì thông lượng thiết kế của 500 Tph on difficult feeds, preventing costly bypasses

Tiered Screening System | Cơ sở kỹ thuật: Multistage polyurethane screen decks with adjustable spray bars | Lợi ích hoạt động: Efficient removal of waste rock and precise classification of paydirt | Tác động ROI: Optimizes feed grade to downstream recovery units, increasing overall gold yield

Intelligent Water Management | Cơ sở kỹ thuật: Closedloop circuit with highcapacity settling ponds/cyclones | Lợi ích hoạt động: Reduces fresh water consumption by up to 80% through recycling | Tác động ROI: Drastically lowers water procurement costs and simplifies environmental permitting

Thiết kế trượt mô-đun | Cơ sở kỹ thuật: Preassembled modules on heavyduty Ibeam skids | Lợi ích hoạt động: Rapid deployment and installation onsite with minimal civil works | Tác động ROI: Cuts plant commissioning time by weeks, tăng tốc thời gian sản xuất

Bôi trơn tập trung & Giám sát | Cơ sở kỹ thuật: Automated lubrication points and vibration sensor pads on critical units | Lợi ích hoạt động: Enables proactive maintenance scheduling based on condition monitoring | Tác động ROI: Giảm thời gian ngừng hoạt động ngoài kế hoạch lên tới 30% and extends component lifespan

Thông số kỹ thuật vật liệu chống mài mòn | Cơ sở kỹ thuật: AR400 steel at transfer points, polyurethane lining in slurry launders | Lợi ích hoạt động: Withstands constant abrasive wear from sand and gravel flow | Tác động ROI: Lowers annual parts replacement costs by an average of 25% so với vật liệu tiêu chuẩn

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 Lớp Tph) | Của chúng tôi 500 Giải pháp nhà máy rửa khai thác vàng Tph | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Tiêu thụ nước (m³ mỗi tấn được xử lý) | 3.0 4.0 m³/Ton (hở mạch)¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾¹⁾| 50% Sự giảm bớt |
| Material Availability (Thời gian hoạt động %)³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻³⁻| ~8590% (due to wear/maintenance)³⁻³⁻³⁻₃₃₃₃₃₃₃₃₃₃| >93% (with robust design & monitoring)₂₂₂₂₂₂₂₂₂₂| +35 Điểm phần trăm |
| Fines Recovery Efficiency (% sub2mm retained)4̶4̶4̶4̶4̶4̶4̶4̶4̶| ~9295% in dynamic screening conditions5̅5̅5̅5̅5̅5̅5̅5̅5̅| >98% via optimized deck geometry & spray patterns6̈6̈6̈6̈6̈6̈6̈6̈6̈| +36 Điểm phần trăm |
| Installation Time (Tuần kể từ khi giao hàng)7̃7̃7̃7̃7̃7̃7̃7̃7̃| 812 weeks for field assembly8̂8̂8̂8̂8̂8̂8̂8̂8̂| 46 weeks for modular skid connection9̀9̀9̀9̀9̀9̀9̀9̀9̀| ~50% Faster |

Ghi chú: Field data shows consistent improvements based on operational audits from comparable installations.

5. THÔNG SỐ KỸ THUẬT

Công suất thiết kế: 500 tấn mỗi giờ (Tph), nominal throughput on material with <30% hàm lượng đất sét.
Yêu cầu về nguồn điện: Tổng tải kết nối khoảng 650750 kW (dependent on conveyor length). Requires dedicated HV substation.
Thông số vật liệu:
Scrubber Shell & Thác: Mild steel with AR400 replaceable liners.
Sàn màn hình: Tấm polyurethane mô-đun.
Hỗ trợ kết cấu: Heavyduty hotrolled steel sections.
Slurry Launders & Tanks: Abrasionresistant steel or HDPE lined.
Kích thước vật lý (Mô-đun):
Mô-đun chà sàn: L12m x W6m x H5m
Primary Screen Module: L15m x W4m x H6m
Water Tank/Sump Module: Variable configurations available.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C. Dust suppression sprays are standard; full enclosure kits are optional.

6. KỊCH BẢN ỨNG DỤNG

Hoạt động khai thác vàng phù sa Tây Phi

Challenge A largescale placer mine was losing fine gold due to inefficient scrubbing of lateritic clays and poor screening fidelity at high tonnage.
Solution Implementation of this modular 500 Tph washing plant featuring an extended retention scrubber and twostage precision screening.
Results Plant achieved consistent throughput of 520 Tph. Downstream gravity recovery saw a measured 18% increase in overall yield due to better liberation and classification.

South American Eluvial Deposit Expansion

Challenge An existing operation needed to scale up from 250 Tph to over 500 Tph but had limited space for new water holding ponds.
Solution Deployment of the closedcircuit water recycling system integral to the washing plant design.
Results Freshwater demand was reduced by over 70%, eliminating the need for costly new pond construction while meeting increased throughput targets within the existing licensed water footprint.

7. CÂN NHẮC THƯƠNG MẠI

Our distribution model provides flexible acquisition paths tailored for capital project planning:

Bậc định giá thiết bị: We offer three standard configurations—Basic (core scrubbing/screening), nâng cao (+advanced controls), Phần thưởng (+full water recycling package)—to align with varying budget and operational requirements.
Tính năng tùy chọn: Key upgrades include remote monitoring telemetry packages, spare parts kits specific to wear components like scrubber liners/screen decks/pump impellers
Gói dịch vụ:
Giám sát vận hành
Annual Preventative Maintenance Contracts
Operator Training Programs
Tùy chọn tài chính:
Direct capital sale
Leasetoown structures over terms ranging from three years upwards
Project financing facilitation through established partners

Detailed commercial proposals are developed following a review of your specific ore characteristics and site layout.

8.Câu hỏi thường gặp

Q1 Is this plant compatible with our existing crushing circuit or trommel?
A1 Yes it is designed as a plugandplay module Standard feed hopper designs can be adapted The engineering team will review your current setup’s discharge height particle size distribution PSD output rate etcetera ensure seamless integration

Q2 What impact will this have on our downstream processes like our centrifugal concentrators?
A2 A positive one By providing a consistently sized wellscrubbed feed you will reduce surging load issues improve fluidization within your concentrators Field data shows this leads more stable operation higher reported recoveries in those units

Q3 How does the closedloop water system perform in arid environments?
A3 It is specifically advantageous there The system minimizes evaporation losses compared open ponds maximizes reuse each liter Limited topup required primarily compensate spillage carryover moisture final tailings product

Q4 What are typical lead times delivery installation support?
A4 For standard configuration lead time manufacturing currently months exworks Modular skid design allows installation commissioning typically completed within weeks arrival site depending site readiness Our project managers provide detailed schedule upfront

Q5 What commercial terms warranty offered?
A5 We offer Incoterms® suitable project Standard warranty covers manufacturing defects critical components months operation hours whichever comes first Extended warranty available through service contracts