1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you facing persistent bottlenecks in your primary crushing circuit that limit overall plant throughput? The challenges of processing hard, abrasive gold ore are quantifiable: excessive wear on manganese steel components leads to unplanned downtime for liner changes, directly costing in lost production hours. Inconsistent feed size from blasting operations can cause bridging and choking, requiring hazardous manual intervention and stalling your milling process. Hơn nữa, inefficient initial size reduction forces secondary and tertiary crushers to work harder, accelerating their wear and increasing your total cost of ownership per ton.

Làm thế nào để bạn đạt được sự nhất quán, highvolume primary crushing while controlling maintenance costs and protecting downstream equipment? The solution begins with selecting the right primary thiết bị nghiền quặng vàng.

2. TỔNG QUAN SẢN PHẨM

Dòng sản phẩm này tập trung vào nhiệm vụ nặng nề máy nghiền hàm engineered specifically for the primary crushing stage of gold ore processing. These machines are designed to accept runofmine (rom) feed directly from the mine haul trucks.

Quy trình hoạt động:
1. Lượng thức ăn ăn vào: ROM gold ore (typically up to 1meter top size) is dumped into the vibrating grizzly feeder (VGFF VGF), which scalps off fine material.
2. Giảm sơ cấp: Oversize material is directed into the crusher's fixed and moving jaw dies, where immense mechanical pressure fractures the rock.
3. Phóng điện: Crushed product discharges at a preset closedside setting (CSS), typically between 150mm to 200mm, ready for conveyor transport to secondary crushing or stockpiling.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Ideal for hard rock gold deposits (quartz veins, sulphide ores), suitable for both stationary plants and semimobile setups. Handles high compressive strength materials effectively.
Hạn chế: Không được thiết kế để ướt, sticky ores without proper feeder design; requires a prepared foundation; initial capital investment is significant compared to smaller units.

3. TÍNH NĂNG CỐT LÕI

HeavyDuty Frame Design | Cơ sở kỹ thuật: Phân tích phần tử hữu hạn (FEA) phân phối ứng suất tối ưu | Lợi ích hoạt động: Loại bỏ hiện tượng nứt mỏi khung khi tải theo chu kỳ, ensures decades of structural integrity | Tác động ROI: Giảm nguy cơ hỏng khung thảm khốc, protecting longterm asset value

WedgeBased CSS Adjustment | Cơ sở kỹ thuật: Hydraulically assisted wedge lock system | Lợi ích hoạt động: Allows operators to adjust product size in minutes without manual shims, even under full load | Tác động ROI: Minimizes downtime for size changes by up to 80%, increasing operational flexibility

HighStrength Jaw Dies | Cơ sở kỹ thuật: Isotropic alloy steel with patented heat treatment | Lợi ích hoạt động: Provides extended service life in abrasive crushing applications | Tác động ROI: Dữ liệu hiện trường cho thấy một 2535% improvement in liner life over standard manganese steel, reducing part cost per ton

Vòng bi lăn hình cầu & Labyrinth Seals | Cơ sở kỹ thuật: Oversized bearings rated for heavy shock loads; multistage sealing | Lợi ích hoạt động: Handles peak loads from uncrushables; loại bỏ bụi và chất gây ô nhiễm một cách hiệu quả | Tác động ROI: Extends bearing service intervals by 23x, lowering lubrication costs and preventing bearing seizure failures

Integrated Motor Mount & VBelt Drive | Cơ sở kỹ thuật: Unified base frame for crusher and drive motor; hightorque sheaves | Lợi ích hoạt động: Simplifies installation and ensures perfect drive alignment; reduces belt slippage under load | Tác động ROI: Giảm thời gian cài đặt bằng 30% and improves power transmission efficiency, giảm chi phí năng lượng mỗi tấn

Centralized Greasing Points | Cơ sở kỹ thuật: Automated lubrication system compatibility with manual backup ports | Lợi ích hoạt động: Cho phép an toàn, rapid servicing of all major bearing points from ground level | Tác động ROI: Reduces planned maintenance time by 50% and enhances technician safety

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Our Gold Ore Crushing Equipment Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| sẵn có (Thời gian hoạt động) | ~92% (bao gồm. thay đổi lót)| >95% (with quickadjust system)| +34% thêm thời gian sản xuất |
| cuộc sống lót (Quặng mài mòn) | Đường cơ sở 100% (ví dụ., 450k tons)| Patented alloy 135k tons avg.)| +35% cuộc sống lâu hơn |
| Tiêu thụ năng lượng (kWh/tấn) Varies by ore hardness.| Đường cơ sở 100%| Động học tối ưu & drive alignment| Lên đến 10% sự giảm bớt |
| Thời gian điều chỉnh CSS| 24 giờ (thủ công)| <30 phút (hydraulic assist)| ~85% faster |

5. THÔNG SỐ KỸ THUẬT

Công suất phạm vi mô hình: 500 2,500 tấn mỗi giờ (TPH), depending on feed gradation and material hardness.
Mở nguồn cấp dữ liệu: From 1,000mm x 650mm up to 1,500mm x 1,200mm.
Yêu cầu về nguồn điện: Truyền động động cơ điện khác nhau, từ 90 kW để 250 kW.
Thông số vật liệu: Khung chính được chế tạo từ thép tấm cao cấp; jaw dies available in multiple alloys for specific ore abrasiveness/impact profiles.
Kích thước vật lý: Significant footprint requiring engineered concrete foundation; approximate weights from 40 ĐẾN 120 tấn mét.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +45°C; dust suppression system ready.

6. KỊCH BẢN ỨNG DỤNG

Hard Rock Underground Mine RampUp

Challenge A new underground portal required a primary crusher to handle lumpy quartzite ore with a UCS of over 250 MPa. The tight space demanded a robust unit with minimal external infrastructure that could operate reliably with infrequent but intensive maintenance windows.
Solution Installation of a singletoggle jaw crusher with hydraulic CSS adjustment and an integrated motor base directly under the ore pass.
Results Achieved design capacity of 800 TPH within one week of commissioning. The quickadjust system allows the night shift to alter product size for blending needs without delaying dayshift haulage.

Expanding OpenPit Processing Plant

Challenge An existing plant’s secondary circuit was being starved due to insufficient primary crushing capacity after mine expansion. Downtime for liner changes on the old unit was causing major bottlenecks.
Solution Replacement with a larger doubletoggle style jaw crusher known for lower wear costs on highly abrasive sulphide ore.
Results Plant throughput increased by 22%. Liner life improved by an average of 40%, aligning changeouts with quarterly planned maintenance stops instead of unplanned interruptions.

7. CÂN NHẮC THƯƠNG MẠI

Bậc giá: Based on model size and capacity range:
Cấp I (1600 TPH): Custom engineered solutions with advanced monitoring packages.

Tính năng tùy chọn: Integrated motor & starter package; automated grease systems; realtime condition monitoring sensors (rung động, nhiệt độ); special wear alloys.

Gói dịch vụ: Choose from Basic Warranty, Extended Protection Plans covering parts/labor for years one through three or Comprehensive Maintenance Agreements including scheduled inspections and priority support.

Tùy chọn tài chính: Capital equipment leasing structures tailored to project cash flow models or traditional purchase arrangements are available through partnered financial institutions.

8. Câu hỏi thường gặp

Q1 Is this equipment compatible with my existing plant’s feed system and conveyors?
A compatibility review is standard in our presales process. We require your current feed topsize dimensions desired product specifications conveyor load ratings We then provide detailed layout recommendations

Q2 What is the expected operational impact on my power draw?
Our crushers are designed for efficient power transmission Field data typically shows stable amp draw within motor nameplate ratings Specific consumption kWh/ton depends heavily on your ore’s Bond Work Index which we can calculate from a sample

Q3 Do you offer wear parts supply guarantees?
Yes we provide guaranteed inventory levels for critical wear parts at regional service centers ensuring availability This is often structured as part of a longterm service agreement

Q4 What are typical installation lead times?
For standard models delivery is months exworks Complete installation commissioning timelines vary based on site readiness but our project teams provide detailed Gantt charts postorder

Q5 Can this machine handle occasional tramp steel uncrushables?
The robust design includes overload protection such as hydraulic toggle relief systems or breakaway shear pins depending on model These features minimize damage but regular magnetic separation prior to feeding is strongly recommended