1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Is your bulk material handling operation struggling with the high costs and inefficiencies of traditional screening for foodgrade powders like confectioner’s sugar, flour, or beverage ingredients? Operational challenges with standard vibrating screens directly impact your bottom line and compliance status.

Rủi ro ô nhiễm sản phẩm: Metaltometal contact in vibrator mechanisms can generate minute ferrous particles, posing a critical threat to product purity and creating a significant liability for FDAregulated facilities.
Excessive Maintenance & Thời gian ngừng hoạt động: Traditional eccentric drive systems with numerous bearings and lubricants require frequent servicing. Unscheduled downtime for maintenance halts production lines, gây thiệt hại hàng ngàn mỗi giờ cho sản lượng bị mất.
Loại bỏ tiền phạt không hiệu quả & Product Loss: Inadequate screen deck technology or poor vibration dynamics can lead to blinding (screen clogging) or the passage of oversized contaminants. This results in either offspec product requiring reprocessing or valuable product being wasted as oversize.
Tiếng ồn & Chuyển rung: Excessive mechanical vibration transmits into support structures, leading to worker fatigue, potential structural damage, and difficulty meeting workplace safety standards.

Are you searching for a screening solution that prioritizes hygienic design, giảm tổng chi phí sở hữu, and ensures consistent product quality without compromising on throughput?

2. TỔNG QUAN SẢN PHẨM

The FDA Approved Coke Vibration Screen is a highperformance, linear motion vibrating screener engineered specifically for the precise sizing and scalping of foodgrade and pharmaceutical powders where contamination control is paramount. "Cocacola" in this context refers to the equipment's suitability for handling fine, freeflowing materials like confectioner's sugar (icing sugar), not petroleum coke.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu được kiểm soát: Bulk material is evenly introduced onto the inlet flange of the fully enclosed screen body.
2. DualMotor Linear Vibration: Two synchronized vibratory motors generate a linear throwing motion, efficiently conveying material across the screen deck while stratifying particles for accurate separation.
3. Tách chính xác: Material is separated into defined fractions through one or multiple screen decks (quá, mids, tiền phạt), with apertures selected for your specific cut point.
4. Sanitary Discharge: Separated fractions exit through dedicated, sealed discharge spouts into downstream processes or collection systems.
5. QuickChange Accessibility: The screen frame opens rapidly via quickrelease clamps, allowing for fast screen mesh changes and inspection without tools.

Phạm vi ứng dụng: Ideal for fine (50 lưới để 400 lưới) dry powder screening in food (beverage mixes, spices), dược phẩm (tá dược), và công nghiệp hóa chất. Designed for capacities typically ranging from 1 ĐẾN 50 metric tons per hour depending on model and material.

Hạn chế: Not designed for heavyduty scalping of large (>50mm) rocky material, wet slurry screening, or highly abrasive industrial minerals processing.

3. TÍNH NĂNG CỐT LÕI

Hygienic USDA/FDA Compliant Design | Cơ sở kỹ thuật: Fully stainless steel construction (contact & noncontact parts), polished welds, sealed vibrator motors | Lợi ích hoạt động: Eliminates corrosion pockets; prevents lubricant or ferrous contamination; allows for effective washdown | Tác động ROI: Reduces product rejection risk and audit nonconformities; protects brand reputation.

Dual Vibrator Motor Drive System | Cơ sở kỹ thuật: Hai gắn bên ngoài, synchronized industrial vibrator motors generating linear motion | Lợi ích hoạt động: No internal gears, trục, or bearings requiring lubrication; minimal maintenance points; vibration amplitude is easily adjusted via motor weights | Tác động ROI: Cuts planned maintenance labor by up to 70% versus eccentric drives; eliminates cost of specialty lubricants.

Fully Enclosed & DustTight Body | Cơ sở kỹ thuật: Gasketed panels and flanges with continuous welds create a negativepressure environment | Lợi ích hoạt động: Contains dust entirely, improving plant air quality and operator safety; prevents product loss to atmosphere | Tác động ROI: Reduces waste; lowers HVAC filtration load; ensures compliance with occupational exposure limits.

QuickRelease Deck Access System | Cơ sở kỹ thuật: Pneumatic or manual quickrelease clamps allow singleoperator access to screen decks in under 60 giây | Lợi ích hoạt động: Dramatically reduces downtime for screen changes, kiểm tra, or cleanout between batches | Tác động ROI: Increases plant availability; provides flexibility for short production runs with different specifications.

Modular Screen Frame & Mesh System | Cơ sở kỹ thuật: Independent tensioned screen frames compatible with synthetic polyurethane or stainless steel wire mesh | Lợi ích hoạt động: Enables rapid mesh replacement; allows use of specialized cleaning ballsystems to combat blinding | Tác động ROI: Kéo dài tuổi thọ tiêu hao; maintains consistent throughput quality over longer periods.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Mechanical Eccentric Screens) | FDA Approved Coke Vibration Screen Solution | Lợi thế (% sự cải tiến) |
| : | : | : | : |
| Risk of Product Contamination | High Internal lubricated bearings & gears near product zone | None Externally mounted sealed vibrators & no internal lubrication points >99% sự giảm bớt |
| Số giờ bảo trì hàng năm| ~120 giờ (bearing changes,lịch trình bôi trơn,thời gian ngừng hoạt động) ~40 hours (primarily motor inspection/cleaning) ~67% giảm |
| Thời gian chuyển đổi màn hình| 6090 phút (bolted covers,misalignment issues) <10 phút (hệ thống kẹp nhanh) ~85% giảm |
| Hiệu quả năng lượng (kW/tấn)| Higher due to mechanical friction losses Lower due to direct vibratory drive Field data shows 1520% sự cải tiến |
| Mức ồn tại 1 Mét| 8590 dB(MỘT) <75 dB(MỘT) Significant reduction aiding OSHA compliance |

5. THÔNG SỐ KỸ THUẬT

Phạm vi mô hình & Dung tích: Có sẵn ở 8 standard sizes from 0.6m x 1.2m to 2.4m x 6.0m deck sizes. Công suất từ 1 TPH lên đến 50 TPH for dry confectioner’s sugar at 40 mesh separation.
Yêu cầu về nguồn điện: Động cơ rung kép từ 0.25 kW để 7.5 kW each depending on model size.Total installed power ranges from 0.5 kW to15 kW.STandard supply:400V/50Hz/3Phase(Other voltages available).
Thông số vật liệu: All product contact parts are constructed from304or316Lstainless steel.Ra surface finish ≤0 .8 μm on contact surfaces.Noncontact structural supports are carbon steel with FDAapproved epoxy coating.
Kích thước vật lý & Cân nặng: Varies by model.Largest model(2 .4mx6 .0tôi):Approx.length9 .5m(width3 .0mheight2 .8m).Weight approx.,9000kg.
Environmental Operating Range Ambient temperature:20°Cto+40°C.Maximum relative humidity95%(không ngưng tụ).Designedforindoorinstallation.CIP(CleanInPlace)compatiblewithoptionalequipment.

6 KỊCH BẢN ỨNG DỤNG

[Beverage Mix Manufacturing] Challenge A major beverage producer faced frequent microcontamination alerts in their instant drink mix line traced back t o metallic wear particles from an older vibrating screener causing batch rejections Solution ImplementationofanFDAApprovedCokeVibrationScreenwith316Lstainlessconstructionandexternallymountedvibrators Results Zero contaminationrelatedrejectionsover18monthsofoperation Screenchangeovertimeforproductswitchoversreducedfrom75to8minutes increasinglineutilizationby12%

[Industrial Bakery Premix Facility] Challenge A bulk flourandpowdered ingredienthandlingplant experiencedexcessive dust emissionsandproductlossduringthetransferandscreeningprocess leadingtohousekeepingissuesandregulatoryconcerns Solution InstallationofafullyencloseddusttightCokeVibrationScreenintegratedwithapneumaticconveyingsystem Results Containedallprocessdust eliminatingvisibleemissions Productrecoveryimprovedbyestimated2 .5%annuallypayingfortheequipmentinunder24months

7 CÂN NHẮC THƯƠNG MẠI

Equipment pricing tiers are structured based on machine size capacity constructionmaterialgradeandspecificcertificationrequirements

Cấp trang bị cơ bản(Standard304SSUSDA):$25000$85000
Premium Hygiene Tier(316LSSFullFDAPharmaceuticalDocumentation):$40000$140000
Optional Features Costaddedfor:CIPsprayballsystems explosionproofmotorsspecializedscreenmeshtypesairknife deblindingkits integratedcontrolpanelswithHMI
Service Packages Availableinclude:
BasicWarranty12monthsonparts&nhân công
ExtendedProtectionPlan36monthscriticalcomponentcoverage
Kiểm Tra Hàng Năm&PerformanceAuditContract
Financing Options Flexiblecommercialleasingarrangementsareavailablethroughpartnerfinancialinstitutions typicallyoffering24to60monthtermswithcompetitive ratestohelppreservecapitalexpenditurebudgets

8 Câu hỏi thường gặp

Q What certifications do these screens carry?
A OurFDAApprovedCokeVibrationScreensaremanufacturedtocomplywithUSDAFDA21CFRPart117 CGMPguidelinesandcanbesuppliedwithfullmaterialcertificates traceabilitydocumentsand3 .1materialcertificatesasperEN10204

Q Are they compatible with our existing pneumatic conveying line?
A Yes Theyaredesignedwithmatchedflangedinletsandoutlets Standardsizessimplifyintegrationintoexistingpowderhandlingsystems Theencloseddesignmaintainssystempressurebalance

Q How does the absence of internal lubrication impact long term reliability?
A Sealedfor lifevibratormotorsareindustrialgradecomponentsratedfor thousandsofhoursofcontinuousoperation Eliminatinginternalgearsandbearingsremovesthemostcommonfailurepointsin traditionalscreensleadingtomorepredictableperformanceandreducedsparepartsinventory

Q Can you handle multiple separations in one unit?
A Yes Multideckconfigurationsarestandard Wetypicallyoffertwoorthreedeckmodelsallowingfortheproductionofthreeorfourfractions overs mids fines simultaneouslyfromasinglefeedstream

Q What is the lead time for delivery?
A Forstandardmodels leadtimeistypically1014weeksfromorderconfirmation Customconfigurationsmayrequireadditionalengineeringtime

Q Do you offer test trials with our specific material?
A Yes Weprovidecomprehensivetestingatourdedicatedprocesslaboratoryorfacilitatemobiletestunitrentals Thisallowsyoutoverifycapacity separationefficiencyandfinalproductqualitywithyouractualmaterialbeforepurchase