Tiêu đề: Công suất cao, HighRecovery 500 TPH Gold Mining Washing Plant | Engineered for Maximum Uptime and ROI

1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling up alluvial or eluvial gold operations but facing bottlenecks in your material handling and recovery circuit? In hightonnage scenarios, inefficient washing and scrubbing directly translate to lost revenue. Những thách thức chung bao gồm:
Xử lý nguồn cấp dữ liệu không nhất quán: Variable clay content and oversized material can cause frequent blockages in scrubbers and screens, leading to unplanned downtime that costs thousands per hour.
Giải phóng kém hiệu quả: Inadequate scrubbing fails to break down cemented agglomerates, trapping fine gold and reducing overall recovery rates.
High Water & Tiêu thụ điện năng: Legacy plants often use inefficient pump systems and lack water recycling integration, escalating operational costs in remote sites.
Maintenance Intensity: Poorly designed components with high wear rates require constant attention, diverting skilled labor from critical tasks.

Is your current setup capable of processing 500 tonnes per hour reliably while maximizing gold recovery and controlling operational expenses?

2. TỔNG QUAN SẢN PHẨM

Cái này 500 TPH Gold Mining Washing Plant is a complete, modular processing system designed for the primary washing, scrubbing, sàng lọc, and gravity concentration of alluvial and eluvial goldbearing ores. It is engineered to transform raw, unsorted feed into concentrated material for final gold extraction.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine material is fed into a heavyduty scrubber for aggressive clay breakdown and ore liberation.
2. Định cỡ & Phân loại: The scrubbed output passes over vibrating screens to separate oversize waste (ví dụ., +75mm) and classify the valuable fraction.
3. Primary Concentration: The undersize screen material is routed through a series of highcapacity sluices or jigs for primary gravity gold recovery.
4. Quản lý chất thải & Water Recycling: Waste streams are managed via cyclones or dewatering screens, with process water clarified and recirculated to minimize fresh water demand.

Phạm vi ứng dụng & Hạn chế:
Lý tưởng cho: Largescale alluvial/eluvial deposits, riverine operations, and weathered saprolite materials with high clay content.
Not Suitable For: Đá cứng (mạch nước) ore processing requiring crushing or chemical leaching within this circuit.

3. TÍNH NĂNG CỐT LÕI

Mô-đun máy chà sàn hạng nặng | Cơ sở kỹ thuật: Hightorque drum drive with internal lifters | Lợi ích hoạt động: Ensures complete disintegration of claybound conglomerates for maximum gold liberation | Tác động ROI: Dữ liệu hiện trường cho thấy một 515% increase in recovery from previously problematic materials.

Modular Vibrating Screen Deck | Cơ sở kỹ thuật: Đa tầng, highGforce screening with replaceable polyurethane panels | Lợi ích hoạt động: Provides consistent sizing efficiency under variable feed conditions with minimal blinding | Tác động ROI: Reduces downtime for screen changes by up to 40% compared to traditional steel panels.

Optimized Sluice/Gravity Concentration System | Cơ sở kỹ thuật: Laminar flow design with engineered riffle geometry and automatic concentrating trays | Lợi ích hoạt động: Delivers high capture rate for fine gold (+100 lưới) while allowing for continuous operation | Tác động ROI: Improves gravity recoverable gold (GRG) capture efficiency, directly increasing revenue per ton.

Integrated Water Management System | Cơ sở kỹ thuật: Closedloop circuit with settling ponds/cyclone banks and positive displacement pumps | Lợi ích hoạt động: Cuts fresh water consumption by over 80% and ensures consistent process water pressure | Tác động ROI: Drastically reduces water sourcing costs and environmental licensing complexity.

Centralized PLC Control & Giám sát | Cơ sở kỹ thuật: Industrial programmable logic controller with HMI interface monitoring motor loads, feed rates, and pump pressures | Lợi ích hoạt động: Allows a single operator to oversee the entire washing plant process from a central station | Tác động ROI: Lowers labor requirements and enables proactive maintenance based on realtime data.

Ăn mòn & AbrasionResistant Construction | Cơ sở kỹ thuật: Critical wear zones fabricated from AR400 steel or lined with specialized polyurethane | Lợi ích hoạt động: Extends service life of chutes, launders, and feed hoppers in highly abrasive environments | Tác động ROI: Reduces spare parts inventory cost and frequency of component replacement shutdowns.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 TPH Class) | Của chúng tôi 500 Giải pháp nhà máy giặt TPH | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Effective Clay Disintegration| Singlepass scrubber at fixed RPM| Dualstage scrubber with variable speed drive| More consistent liberation; lên đến 20% better disaggregation |
| Tiêu thụ nước ngọt| ~1500 m³/day (open circuit typical)| <300 m³/day (with closedloop system)| Lên đến 80% sự giảm bớt |
| Thời gian trung bình giữa thất bại (Critical Wear Parts)| ~8001000 hours| 12001500 giờ (AR400/PU lined)| ~40% longer service life |
| Plant Setup / Thời gian vận hành| 46 weeks with multiple crews| 23 weeks due to preassembled modules| ~50% faster deployment |
| Gravity Recovery Efficiency (100 mesh gold)| Ước lượng 7080% capture rate| Targeted 8592% capture rate (địa điểm cụ thể)| Lên đến 15% increase in fine gold recovery |

5. THÔNG SỐ KỸ THUẬT

Nominal Capacity: 500 tấn mỗi giờ (dry feed).
Kích thước nguồn cấp dữ liệu tối đa: Up to 250mm.
Yêu cầu về nguồn điện: Xấp xỉ. 750900 kVA total connected load. Configured for diesel generator or grid connection.
Thông số kỹ thuật vật liệu chính:
Scrubber Drum: 16mm mild steel shell with AR400 internal lifters.
Sàn màn hình: Hightensile frame with tensioned polyurethane screen panels.
Thác & Giặt ủi: 10mm mild steel with replaceable AR400 liners in highwear zones.
Kích thước vật lý (Mô-đun): Typical footprint of ~40m L x 20m W x 12m H (feed hopper depth). Designed for disassembly into standard shipping containers.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 10°C đến +45°C. Dust suppression systems are included.

6. KỊCH BẢN ỨNG DỤNG

Hoạt động khai thác vàng phù sa Tây Phi

Challenge A mature site needed to upgrade from multiple smaller plants (~200 TPH total) to a single, efficient line to reduce fuel costs and manpower while processing increasingly clayrich overburden.
Solution Implementation of this modular TPH washing plant with an emphasis on the heavyduty scrubber module and closedloop water system.
Results Achieved consistent throughput at design capacity within two weeks. Reduced operating crew by 30%, cut diesel consumption per ton by 22%,and maintained recovery rates above 90% despite more challenging feed material.

Trầm tích phù sa Đông Nam Á

Challenge A new contractor operation required rapid deployment of a highvolume plant capable of handling highly variable feed—from loose gravels to cemented laterite—with minimal site preparation.
Solution A skidmounted version of the TPH plant was selected,facilitating transport via logging roads.The optimized screening deck was critical for handling size variability.
Results The plant was operational within days of arrival on site.It processed an average of , tons per day over the first quarter,demonstrating the flexibility needed for the deposit's heterogeneity without significant modification

Cân nhắc thương mại

Pricing is structured around configuration level:
• Base Tier (TPH Core Plant): Includes scrubber,sàng lọc,and primary gravity concentration modules.Priced as a complete package
• Enhanced Tier Adds advanced control systems(PLC),secondary finegold recovery units(e.g.,centrifugal concentrators),and largercapacity dewatering cyclones
• Turnkey Tier Full site engineering,supply installation commissioning,and operator training services available

Tính năng tùy chọn
• Prewet / prescreening module for extreme clay conditions
• Onboard diesel power generation packages
• Containerized spare parts kits

Gói dịch vụ
• Annual Preventive Maintenance Support Includes scheduled inspections parts discounts,and remote monitoring access
• Extended Warranty Coverage Available for critical components beyond standard months

Financing Options Flexible commercial terms including leasing arrangements equipment finance loans,and milestonebased project financing can be discussed

Câu hỏi thường gặp

What is the typical lead time for delivery?
From order confirmation delivery typically requires – weeks depending on final configuration Customizations may extend this timeframe

How does the plant handle variations in feed grade?
The gravity concentration system is designed with adjustable parameters flow rates riffle configurations )to optimize recovery across a range of head grades without requiring mechanical changes

What site preparation is required?
A level pad compacted subbase adequate fresh water source initially )and provisions for tailings deposition settling ponds are required Detailed civil drawings are provided

Are operators trained on the new system?
Yes comprehensive onsite training covering operation basic troubleshooting routine maintenance procedures is included during commissioning

What aftersales technical support is offered?
We provide / remote technical support via phone or video link along with detailed operation maintenance manuals A global network of service partners can be mobilized if required