Custom Coke Vibration Screen Customization

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1. PAINPOINT DRIVEN OPENING Is your coke handling operation struggling with persistent bottlenecks and escalating costs? Dành cho người quản lý nhà máy giám sát sàng lọc than cốc, common challenges directly impact profitability and uptime. Excessive fines generation due to aggressive screening action can degrade product value. Frequent screen cloth blinding from moist or sticky material leads to constant manual cleaning,…

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1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Is your coke handling operation struggling with persistent bottlenecks and escalating costs? Dành cho người quản lý nhà máy giám sát sàng lọc than cốc, common challenges directly impact profitability and uptime. Excessive fines generation due to aggressive screening action can degrade product value. Frequent screen cloth blinding from moist or sticky material leads to constant manual cleaning, halting the line. Unplanned downtime for deck replacements or structural repairs creates costly production gaps. High vibration transmission to the support structure accelerates wear on surrounding infrastructure, increasing maintenance overhead. Bạn đang phải đối mặt với chi phí hoạt động ngày càng tăng, phân loại sản phẩm không nhất quán, and unreliable throughput in your classification process? The efficiency of your downstream processes depends on the performance of your primary screening equipment.

2. TỔNG QUAN SẢN PHẨM

The Custom Coke Vibration Screen is a heavyduty, highcapacity screening machine engineered for the precise dry separation of metallurgical coke and petroleum coke. Its design focuses on durability and consistent performance in harsh, abrasive environments typical of coke handling plants.

Quy trình hoạt động:
1. Giới thiệu nguồn cấp dữ liệu: Bulk coke is fed uniformly onto the feed box of the Custom Coke Vibration Screen.
2. Sự phân tầng & Sự tách biệt: A highGforce linear or elliptical motion stratifies material rapidly; sized particles pass through precisely tensioned screen decks.
3. Xả sản phẩm: Correctly sized coke (ví dụ., than cốc lò cao, coca hạt) is discharged via designated chutes, while oversize material is separately conveyed for potential crushing.

Phạm vi ứng dụng: Primary sizing of hot or cold coke, dedusting (removal of breeze), scalping of oversized material ahead of crushers.
Hạn chế: Không được thiết kế cho các ứng dụng sàng lọc ướt hoặc bùn. Optimal performance requires controlled feed rates and specific moisture content parameters to prevent blinding.

3. TÍNH NĂNG CỐT LÕI

Hệ thống sàn mô-đun | Cơ sở kỹ thuật: Độc lập, boltin panel design with side tensioning rails | Lợi ích hoạt động: Allows for rapid replacement of individual screen panels without full deck disassembly, minimizing downtime for cloth changes | Tác động ROI: Reduces screen media changeout time by up to 60%, trực tiếp tăng tính sẵn có của nhà máy.

Custom Coke Vibration Screen Customization

Advanced AntiBlinding Systems | Cơ sở kỹ thuật: Integrated ball tray decks or flexible polyurethane cleaning rings | Lợi ích hoạt động: Tác động vi mô liên tục đánh bật các hạt bị mắc kẹt trong khẩu độ màn hình, maintaining nearoriginal open area and screening efficiency | Tác động ROI: Sustains rated throughput and product quality, reducing yield loss from misdirected fines by an average of 1525%.

Ổ đĩa động cơ rung kép | Cơ sở kỹ thuật: Two synchronized externally mounted motors generating linear vibration | Lợi ích hoạt động: Cung cấp nhất quán, adjustable Gforce without complex mechanical drives; simplified maintenance with offtheshelf motor components | Tác động ROI: Lower lifecycle maintenance costs compared to singleshaft eccentric drives; dữ liệu trường cho thấy một 30% reduction in drive system maintenance hours.

Isolated Vibration Frame | Cơ sở kỹ thuật: Rubber shear mounts or coil spring isolators between the vibrating body and base frame | Lợi ích hoạt động: Hấp thụ hơn 95% của lực động, ngăn chặn sự truyền tới cấu trúc hỗ trợ | Tác động ROI: Eliminates structural fatigue damage, extending the service life of support steelwork and foundations, reducing longterm capital repair costs.

HeavyDuty Construction Specs | Cơ sở kỹ thuật: AR400 abrasionresistant steel liners at feed points, reinforced side plates with continuous welding | Lợi ích hoạt động: Withstands continuous impact from abrasive coke lumps (25100mm) without premature wearthrough or structural cracking | Tác động ROI: Extends major overhaul intervals; documented case studies show structural service life exceeding 10 years in continuous operation.

4. LỢI THẾ CẠNH TRANH

5. THÔNG SỐ KỸ THUẬT

Dung tích & Đánh giá: Năng lực phụ thuộc vào mô hình từ 500 ĐẾN 2,500 tấn mỗi giờ (MTPH). Được thiết kế để liên tục 24/7 hoạt động.
Yêu cầu về nguồn điện: Dual vibration motors ranging from 2 x 7.5 kW để 2 x 30 kW (400/690V., 50/60Hz). Total installed power includes optional onboard dust enclosure vibrators.
Thông số vật liệu: Khung chính: Thép kết cấu S355JR. Mặc lót: AR400 (Brinell 400) at feed zone and discharge lips. Screen decks: Side plates in Hardox 400; compatible with tensioned rubber,polyuretan, or woven wire panels.
Kích thước vật lý: Singledeck or multideck configurations; typical widths from 1.8m to 3.6m; lengths from 4.8m to 7.2m.
Phạm vi hoạt động môi trường: Phạm vi nhiệt độ môi trường xung quanh: 20°C to +50°C.Capable of handling coke temperatures up to ~120°C with specific deck material selection.Dust protection rating standard IP65 for motors and electrical components.

6. KỊCH BẢN ỨNG DỤNG

[Steel Plant Blast Furnace Feed Preparation] Thử thách: A major integrated steel mill experienced inconsistent blast furnace coke sizing (2575mm), leading to irregular gas flow and increased fuel rate.Frequent screen blinding on rainy days caused unscheduled shutdowns.Giải pháp: Installation of two widebody Custom Coke Vibration Screens with polyurethane antiblinding panel systems under covered stockhouse.Kết quả: Achieved consistent product grading with 98%, contributing to a documented 1.5% reduction in blast furnace coke rate.

[Nhà máy nung than cốc dầu mỏ] Thử thách: A calciner needed efficient separation of highvalue calcined petroleum coke (CPC) into multiple product fractions (4mm,+8mm etc.) but faced rapid wear of screen cloth from abrasive CPC and dust emission issues.Giải pháp: Implementationof a tripledeck Custom Coke Vibration Screen featuring modular ARlined decksand a fully sealed dust enclosure with flanged outlets.Kết quả: Extended screen panel life by approximately40%. Contained over99%of process dust within the system.Metallurgical yield improved through precise cut points,increasing premium fraction output by8%.

7.CÂN NHẮC THƯƠNG MẠI Custom Coke Vibration Screen Customization

Bậc giá: Equipment pricing is modelspecific based on size,đặc điểm kỹ thuật vật liệu,and features.Entrylevel standardduty units are available for lowercapacity applications.Premium heavyduty modelswith full abrasion protection represent the core offering for hightonnage plants.

Tính năng tùy chọn: Enclosed dustproof designs,dribble chutes,RipTape® dust sealing systems,variable frequency drivesfor stroke adjustment,intelligent monitoring systemswith vibration sensorsand temperature probes.

Gói dịch vụ: Standard packages include commissioning supervisionand operator training.Premium support contracts offer scheduled preventive maintenance inspections,vibrational analysis,and priority accessto spare parts kits.

Tùy chọn tài chính: Flexible commercial terms available through partner financial institutions,includingleasing structuresand leasetoown programsto align capital expenditurewith project cash flow.

8.Câu hỏi thường gặp

Q:What existing foundation can a Custom Coke Vibration Screen be installed on?
MỘT:The isolated design significantly reduces dynamic loads,making it suitablefor retrofit onto many existing properly designed concrete foundations.A site reviewand dynamic load calculation are recommendedto confirm compatibility.

Q:What is the operational impact on power consumption comparedto older bruteforce screens?
MỘT:The direct vibrator motor driveis highly efficient.Field dataindicates comparableor slightly lower specific energy consumption(kWh mỗi tấn)despite higher performance,due toprecise applicationof energyto the screening motion ratherthan driving mechanical linkages.

Q:What arethe commercial termsfor spare parts availability?
MỘT:Các bộ phận hao mòn quan trọng(deck modules,động cơ,rubber isolators)are stockedunder a guaranteed availability programwith defined delivery schedules( e.g.,48hrs formotors).This minimizes operational riskfrom unplanned stoppages.

Q:What levelof operator trainingis required?
MỘT:The design emphasizes operational simplicity.Training focuseson daily visual checks,routine greasing procedures,andthe safe lockout/tagout processfor panel changes.Typical training requiresone shiftfor operations staffand one dayfor maintenance personnel.

Q:What isthe lead timefor a customconfigured unit?
MỘT:Lead timesvaryby complexity.For standard sizeswith common options,the lead timeis typically1418 weeksfrom order approvalto exworks readiness.Nonstandard designsrequire additional engineering time.

Q:Canyour screens handle other materialsbesides metallurgicaland petroleumcoke?
MỘT:The core technologyis suitedfordry,sized classificationof granular materials.Equipment canbe engineeredforsimilar applicationslike sinterfeed,sized iron ore pelletsor aggregates,but specificationsmustbe reviewedper applicationdue todifferencesin abrasiveness,Tỉ trọng,and particle shape