1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Chi phí vận hành đang leo thang và thời gian ngừng hoạt động không thể đoán trước đang làm xói mòn lợi nhuận dự án của bạn? In crushing and screening operations, common challenges directly impact your bottom line. These include excessive wear part consumption from abrasive materials, dẫn đến thường xuyên, costly changeouts and halted production. Inconsistent feed rates and material bridging cause chokeups and inefficient cycles, wasting energy and labor hours. Hơn nữa, premature component failure in highvibration environments results in unplanned maintenance, while inadequate screening efficiency leads to product contamination and recrushing, consuming additional power. Finally, the high total cost of ownership from multiple equipment suppliers complicates service and parts logistics.

How do you reduce unscheduled downtime, extend component life, and achieve predictable operating costs? The solution lies in specifying crushing and screening equipment engineered not just for performance, but for durability and operational synergy.

2. TỔNG QUAN SẢN PHẨM

This product line encompasses a comprehensive range of stationary and mobile crushing and screening equipment, including jaw crushers, máy nghiền hình nón, máy nghiền tác động, màn hình rung, và người cho ăn. The operational workflow is designed for continuous material processing: (1) Primary crushing reduces raw feed size; (2) Secondary/Tertiary crushing further refines material to specification; (3) Screening separates crushed material into precise product fractions; (4) Conveying systems transport material between stages; (5) Stockpiling or direct loading of finished products.

This equipment is applied in aggregate production, khai thác mỏ, sự thi công & tái chế phá hủy, và chế biến khoáng sản công nghiệp. Limitations include maximum feed size constraints per model and specific material hardness (ví dụ., abrasive vs. nonabrasive) suitability for different crusher types.

3. TÍNH NĂNG CỐT LÕI

Hình học buồng được cấp bằng sáng chế | Cơ sở kỹ thuật: Động học tối ưu & cavity design | Lợi ích hoạt động: Higher reduction ratio per pass & more consistent product gradation | Tác động ROI: Reduced recirculating load by up to 15%, lowering energy consumption per ton
Modular Wear Part System | Cơ sở kỹ thuật: Tiêu chuẩn hóa, reversible/interchangeable liners & tấm mòn | Lợi ích hoạt động: Faster replacement times (lên đến 40% nhanh hơn), reduced inventory complexity | Tác động ROI: Lower labor costs for changes & minimized parts holding cost
Ổ đĩa thông minh & Hệ thống điều khiển | Cơ sở kỹ thuật: Ổ đĩa tần số thay đổi (VFD) with loadsensing technology | Lợi ích hoạt động: Automatic adjustment to feed conditions prevents choking & reduces mechanical stress | Tác động ROI: Lên đến 20% energy savings under variable load and extended drivetrain life
MultiAxis Independent Screen Vibration | Cơ sở kỹ thuật: Dual independent exciters with adjustable amplitude/frequency | Lợi ích hoạt động: Eliminates blinding on sticky materials & improves screening accuracy | Tác động ROI: Higher quality product yield with less waste material reporting to crushers
Unified Structural Platform | Cơ sở kỹ thuật: Common chassis design for modular plant configurations | Lợi ích hoạt động: Simplified installation, reduced footprint & easier interequipment access | Tác động ROI: Lower civil works costs and reduced maintenance time across the production line

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Our Crushing And Screening Solution | Lợi thế (% sự cải tiến) |
| : | : | : | : |
| Wear Life Cone Crusher Liners| 400550 kTons (Đá granite mài mòn) | 600750 kTons (Đá granite mài mòn) | +35% avg. increase |
| Hiệu quả sàng lọc (MidSize Agg.)| 8892% passing accuracy| 9497% passing accuracy| +5 điểm phần trăm |
| Thời gian trung bình giữa thất bại (Main Drives)| ~12,000 hours| ~16,000 hours| +33% độ tin cậy |
| Energy Consumption per Ton Crushed| Đường cơ sở 100%| Measured at 8288% của đường cơ sở| 1218% sự giảm bớt |
| OnSite Assembly/Commissioning Time| Đường cơ sở 100%| 70% of baseline time required| 30% triển khai nhanh hơn |

5. THÔNG SỐ KỸ THUẬT

Công suất/Xếp hạng: Modeldependent ranges from 200 TPH đến hơn 1,500 TPH for fixed plants; mobile units from 150 TPH đến 450 TPH.
Yêu cầu về nguồn điện: Primary crushers from 150 kW để 400 kW; full closedcircuit plants require integrated power supply from 500 kVA đến 1.5 MVA.
Thông số vật liệu: Được chế tạo từ thép cường độ cao (phút. S355J2); wear components in Mn18Cr2 or proprietary alloys for abrasion resistance.
Kích thước vật lý: Mobile plant footprint typically <18m L x 3.5m W; stationary plant layouts are customconfigured.
Phạm vi hoạt động môi trường: Designed for ambient temperatures from 25°C to +45°C with optional packages for extreme climates. Dust suppression systems maintain compliance in regulated environments.

6. KỊCH BẢN ỨNG DỤNG

Aggregate Quarrying – Hard Rock Granite
Thử thách: Excessive downtime for mantle/liner changes every 6 weeks on tertiary cone crushers processing highly abrasive granite.
Giải pháp: Implementation of a tertiary cone crusher with enhanced chamber geometry and patented liner alloy.
Kết quả: Wear part life extended to an average of 9 weeks between changes, reducing annual scheduled downtime by approximately 85 giờ.

C&D Recycling – Urban Processing Plant
Thử thách: Inefficient separation of fines leading to contaminated final aggregates and frequent screen mesh blinding from plasterboard/wet material.
Giải pháp: Deployment of a multistage mobile crushing and screening train featuring an impact crusher for nonabrasive reduction and a screen with independent multiaxis vibration.
Kết quả: Achieved >95% purity in produced recycled aggregates; screen blinding incidents reduced by over 80%, increasing throughput by an estimated average of tons per shift.

7. CÂN NHẮC THƯƠNG MẠI

Our crushing and screening equipment is offered across three primary tiers:
1. Standard Duty Models – For lowerabrasion applications or intermittent use.
2. Heavy Duty Models – For continuous operation in abrasive hard rock or demanding recycling.
3. Custom Engineered Systems – For unique flowsheets or extreme capacity requirements.

Optional features include advanced dust encapsulation systems,tier IV final / stage V dieselelectric drives,and remote monitoring telematics packages.Service packages range from basic warranty support to comprehensive fullservice maintenance agreements with guaranteed availability.Financing options include capital lease operating lease,and rentaltoown structures tailored to project cash flow requirements.

8.Câu hỏi thường gặp

Q1.Are your mobile crushing plants compatible with existing conveyor systems or feeders?
Field data confirms compatibility with standard industry transfer heightsand belt widths.Engineering review of your specific interface points is recommended prior to final specification.

Q2.What is the expected impact on my overall plant power draw?
The intelligent drive system typically results in a net reduction in kWh per ton processed.Field data shows most plants see a decrease despite increased throughput due to optimized load management.

Q3.How does your pricing structure account for optional features?
We provide transparent base equipment pricingwith clearly defined addon modules.This allows youto select only the features requiredfor your specific applicationcontrolling capital expenditure.

Q4.What are the lead timesfor key wear parts?
Over95%of common wear parts are heldin regional stockholding centersensuring availability within2448 hoursfor urgent requirements under our service plans.

Q5.Do you offer operator trainingwith new equipment delivery?
Yes.Comprehensive trainingfor your operationsand maintenance crews is includedas standard covering safe operation routine checksand basic troubleshooting procedures

Q6.Can your control systemintegratewith our existing SCADAor plant monitoring software?
The control system utilizes standard industrial communication protocols(OPC UA Modbus TCP/IP)enabling integrationfor centralized data collectionin most existing network architectures

Q7.What warrantyis providedon structural components versus wear parts?
Structural components carrya10year warrantyagainst defectsin materialsand workmanship.Wear parts havea separate performance warrantybased on achieved throughput tonnageunder normal operating conditionsas defined in our specifications