1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are unreliable equipment performance and unpredictable maintenance costs eroding your gold recovery margins? Tỷ lệ thức ăn không nhất quán, mòn thành phần sớm, and unscheduled downtime directly impact your plant’s throughput and profitability. Hãy xem xét những thách thức hoạt động chung này:
Variable Ore Hardness: Fluctuations in material competency lead to inefficient processing, reducing recovery rates and increasing energy consumption per ton.
Chi phí mài mòn: The highly abrasive nature of goldbearing ore accelerates wear on critical components, dẫn đến thường xuyên, thay thế tốn kém và ngừng sản xuất.
Optimization Complexity: Finetuning equipment for maximum recovery often requires manual intervention and expert oversight, leading to suboptimal operation during shift changes or with varying operator skill levels.
Nút thắt thông lượng: A single underperforming unit in your comminution or concentration circuit can cap the entire plant's capacity, leaving valuable material unprocessed.

Làm thế nào để bạn đạt được sự nhất quán, highvolume throughput while controlling operational expenses? The solution lies in selecting a commercial gold mining equipment testing platform engineered to validate performance under realworld conditions before fullscale deployment.

2. TỔNG QUAN SẢN PHẨM

các [Nhà sản xuất/Dòng mẫu] Commercial Gold Mining Equipment Testing Rig is a modular, pilotscale system designed for the rigorous evaluation of crushing, mài, and concentration machinery under controlled, sitespecific conditions. This platform allows engineering contractors and plant managers to derisk capital investments by verifying equipment suitability and optimizing process parameters.

Quy trình hoạt động:
1. Sample Preparation & Parameter Setting: Representative ore samples are prepared. Machine operational parameters (ví dụ., tốc độ, áp lực , tốc độ nạp liệu) are set based on preliminary test goals.
2. Controlled Test Execution: The equipment processes the sample while the system continuously monitors key metrics: thông lượng (tph), rút điện (kW), product size distribution (P80), và tỷ lệ hao mòn.
3. Data Acquisition & Phân tích: Integrated sensors collect realtime data. Performance is analyzed against benchmarks for recovery efficiency, tiêu thụ năng lượng cụ thể, và sự ổn định trong hoạt động.
4. Báo cáo & Khả năng mở rộng: A detailed report is generated, providing validated data for scaling results to fullsized industrial equipment specifications.

Phạm vi ứng dụng: Suited for testing jaw crushers, máy nghiền hình nón, highpressure grinding rolls (HPGR), nhà máy bóng, and gravity concentration tables/spirals on a pilot scale. Ideal for greenfield project validation or brownfield circuit expansion.

Hạn chế: Not a substitute for fullscale continuous operation over extended periods (tháng). Test results must be scaled by experienced metallurgists. Maximum feed size is limited by pilotscale hopper and crusher inlet dimensions.

3. TÍNH NĂNG CỐT LÕI

Modular Test Framework | Cơ sở kỹ thuật: Bolttogether substructure with standardized interfaces | Lợi ích hoạt động: Enables rapid reconfiguration between testing different equipment types (ví dụ., switching from crusher to mill tests) | Tác động ROI: Reduces testing campaign duration by up to 40%, accelerating project timelines

Instrumented Load & Vibration Monitoring | Cơ sở kỹ thuật: Highfrequency piezoelectric sensors coupled with strain gauges on bearing housings and frames | Lợi ích hoạt động: Provides early detection of abnormal mechanical stress and misalignment during test runs | Tác động ROI: Prevents catastrophic pilot equipment failure, protecting capital assets and avoiding test sample loss

ClosedLoop Feed & Recirculation System | Cơ sở kỹ thuật: Programmable belt feeders with integrated weighing and a closed slurry loop for wet processes | Lợi ích hoạt động: Maintains consistent head grade and feed rate automatically, eliminating manual variability | Tác động ROI: Improves test data accuracy by an industryverified 25%, leading to more reliable fullscale equipment specification

RealTime Particle Size Analysis (PSA) Tích hợp | Cơ sở kỹ thuật: Instream laser diffraction particle size analyzer with automated sampling | Lợi ích hoạt động: Delivers immediate feedback on product grind size (P80) without lab delay | Tác động ROI: Allows for dynamic process adjustment during tests, optimizing energy efficiency targets before scaleup

AbrasionResistant Liner Telemetry | Cơ sở kỹ thuật: Embedded wear sensors within replaceable liner sections of mills or crushers | Lợi ích hoạt động: Quantifies liner wear rates in realtime under specific ore abrasiveness indices | Tác động ROI: Enables precise prediction of maintenance cycles and liner costs for OPEX modeling

Data Logging & Protocol Suite | Cơ sở kỹ thuật: Industrial PC with proprietary software recording all parameters against a unified time stamp | Lợi ích hoạt động: Correlates machine performance with ore variability seamlessly for comprehensive analysis | Tác động ROI: Creates a defensible data package for stakeholder reviews and financing approvals

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Industry Standard Pilot Test | Our Commercial Gold Mining Equipment Testing Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Test Setup Time| Manual assembly; bespoke instrumentation per test type. | Modular prewired frames; plugandplay sensor kits. | 60% faster reconfiguration |
| Data Accuracy (Tốc độ nạp)| Manual belt cutting & cân; +/ 5% phương sai. | Automated loadcell feedback on closedloop feeder; +/ 0.5% phương sai. | 90% cải thiện độ chính xác |
| Wear Rate Prediction Confidence| Posttest physical measurement; extrapolation based on limited points. | Continuous telemetry from multiple liner zones; realtime wear mapping. | Cung cấp 50% tighter confidence intervals in forecasts |
| Specific Energy Consumption Calibration| Calculated from bulk power draw over entire test duration. | Submetered per machine component correlated to instantaneous throughput. | Enables 15% more accurate fullscale motor sizing |

5.THÔNG SỐ KỸ THUẬT

Công suất/Xếp hạng: Designed for continuous feed rates of 15 tấn mỗi giờ (tph), depending on tested equipment type and ore density.
Yêu cầu về nguồn điện: 480V/3Phase/60Hz primary supply. Total connected load capacity of 150 kVA to support auxiliary systems including pumps, người cho ăn, and instrumentation.
Thông số vật liệu: Primary structural components fabricated from ASTM A36 steel. All contact surfaces for abrasive slurry are lined with replaceable AR400 steel or polyurethane panels.
Kích thước vật lý: Modular base frame dimensions of 6m L x 3m W x 2m H per standard module. System can be configured in multiple modules.
Phạm vi hoạt động môi trường: Được thiết kế để hoạt động ở nhiệt độ môi trường xung quanh từ 10°C đến +45°C (14°F đến 113°F). Electrical enclosures rated IP66 for dust and moisture protection.

6\. KỊCH BẢN ỨNG DỤNG

Hard Rock Gold Mine Expansion Planning

Thử thách: A mine planning a mill expansion needed accurate data to choose between SAG mill or HPGR circuit configurations for their increasingly competent ore body.
Giải pháp: A comprehensive commercial gold mining equipment testing campaign was conducted using both circuits in the modular rig with sitederived ore samples.
Kết quả: Test data revealed the HPGR circuit offered a 22% lower specific energy consumption at target grind size compared to the SAG baseline model validated $4M lower CAPEX due to reduced motor sizing requirements.

Alluvial/Placer Operation Optimization

Thử thách: A placer operation using gravity concentration experienced inconsistent recovery rates due to fluctuating feed grades particle sizes leading to significant fine gold losses
Giải pháp: Their existing spiral concentrator table was modeled in the test rig allowing operators to test various feed rates wash water pressures tilt angles across hundreds of controlled cycles
Kết quả: Field data shows operators identified an optimal parameter set that increased recovered grade consistency by improved overall recovery by estimated annual revenue increase

Engineering Contractor Feasibility Study

Thử thách: An engineering firm required bankable metallurgical data for a feasibility study but lacked access client’s bulk sample material overseas shipment
Giải pháp: The contractor used the testing rig’s capabilities simulate entire comminution flowsheet using representative composites generating necessary performance curves energy balances
Kết quả: Provided client with thirdparty verified equipment list performance guarantees reducing technical risk section financing proposal shortened study timeline weeks

Alluvial/Placer Operation Optimization

Engineering Contractor Feasibility Study

Alluvial/Placer Operation Optimization

Engineering Contractor Feasibility Study

Alluvial/Placer Operation Optimization

Engineering Contractor Feasibility Study