1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Chi phí hoạt động ngày càng tăng và thời gian ngừng hoạt động không thể đoán trước đang làm xói mòn biên lợi nhuận sản xuất tổng hợp của bạn? For plant managers overseeing sand and gravel extraction, key challenges persist: inconsistent feed material degrading final product specification, excessive wear on components from abrasive particulates leading to unplanned maintenance stops, and inefficient water or dust management creating environmental compliance risks. Each hour of unscheduled downtime can cost thousands in lost production and contract penalties. How do you increase throughput while controlling the total cost of ownership? Is your current processing line flexible enough to handle variable deposit geology without sacrificing yield? Giải pháp này yêu cầu thiết bị được thiết kế không chỉ để đáp ứng công suất, but for durability, độ chính xác, and operational stability in the most demanding pit and quarry conditions.

2. TỔNG QUAN SẢN PHẨM

This product line comprises CE Marked stationary and mobile sand gravel mining makers—comprehensive processing plants designed for the primary crushing, sàng lọc, rửa, and stockpiling of aggregate materials. Quy trình làm việc vận hành được thiết kế để hoạt động liên tục, đầu ra âm lượng lớn: (1) Feed material is uniformly introduced via vibrating grizzly feeders to a robust primary crusher. (2) Crushed aggregate is then conveyed to a multideck screening unit for precise classification into specified grades. (3) Where required, sand fractions are routed through integrated cyclones or screw classifiers for washing and dewatering to meet strict cleanliness standards. (4) Sized and washed product is conveyed to designated stockpiles. (5) Integrated control systems monitor the entire process. These systems are suited for greenfield sites, existing plant upgrades, or temporary contract mining projects. Limitations include a requirement for competent site planning for stationary plants and defined feed size parameters as per model specification.

3. TÍNH NĂNG CỐT LÕI

Thiết kế nhà máy mô-đun | Cơ sở kỹ thuật: tiền chế, các cấu trúc phụ kết hợp với các giao diện được tiêu chuẩn hóa | Lợi ích hoạt động: Rapid onsite assembly and future reconfiguration or expansion with minimal fabrication work | Tác động ROI: Giảm thời gian cài đặt lên tới 30%, lowering project capital deployment and accelerating timetorevenue.

Gói lót chống mài mòn | Cơ sở kỹ thuật: Highchrome white iron or AR steel liners in critical wear zones based on impact/abrasion analysis | Lợi ích hoạt động: Extends service life of hoppers, ngã, and crusher cavities in highsilica content applications | Tác động ROI: Documented reduction in liner replacement costs by 1525% annually versus standard materials.

cấp 4 Cuối cùng / Stage V Compliant Power Unit | Cơ sở kỹ thuật: Advanced diesel engines or electric motor drives with integrated emission control systems | Lợi ích hoạt động: Ensures full compliance for operation within the EU and other regulated regions without performance loss | Tác động ROI: Eliminates risk of project delays or fines due to noncompliant equipment.

Hệ thống kiểm soát quy trình thông minh | Cơ sở kỹ thuật: Centralized PLC with touchscreen HMI providing realtime monitoring of tonnage, rút điện, and screen loads | Lợi ích hoạt động: Allows operators to optimize feed rates and identify bottlenecks instantly, maintaining peak efficiency | Tác động ROI: Dữ liệu hiện trường cho thấy một 510% improvement in overall throughput efficiency through consistent load management.

Integrated Water Management Circuit | Cơ sở kỹ thuật: Closedloop water recycling system with settling ponds or thickener integration | Lợi ích hoạt động: Dramatically reduces freshwater consumption and minimizes slurry runoff for simplified site water permitting | Tác động ROI: Can cut water procurement and treatment costs by over 60%, a critical factor in waterscarce regions.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | CE Marked Sand Gravel Mining Maker Solution | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Thời gian trung bình giữa thất bại (Bộ phận hao mòn quan trọng) | ~8001,200 Hours | 1,500+ Giờ (with abrasion package) | +25% ĐẾN +40% |
| Thời gian vận hành tại chỗ (MidSize Plant) | 46 Tuần | 34 Tuần (thiết kế mô-đun) | 25% ĐẾN 33% |
| Fuel Consumption per Tonne Processed (Nhà máy di động)| Đường cơ sở 100%| Optimized hydraulics & engine management reduces consumption to ~92%| 8% |
| Thu hồi tiền phạt & Năng suất (Sand Washing Applications)| ~8590% Recovery| Highefficiency cyclones achieve 9295% Sự hồi phục| +5% ĐẾN +7% Yield Increase |

5. THÔNG SỐ KỸ THUẬT

Phạm vi công suất: Các mẫu có sẵn từ 150 tấn mỗi giờ (TPH) đến hơn 600 TPH peak output.
Yêu cầu về nguồn điện: Configurable with electric drive (400V/50Hz or customerspecified) or dieselhydraulic power packs with Tier 4 Cuối cùng / Stage V engines.
Thông số vật liệu: Primary structural components fabricated from S355 grade steel; critical wear components available in Hardox®, AR400/500, or highchrome cast iron.
Kích thước vật lý: Mobile plants designed for transport width compliance (<3tôi). Stationary plant footprints are customized but designed for compact layout.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +45°C. Dust suppression systems maintain particulate emissions below local regulatory thresholds.

6. KỊCH BẢN ỨNG DỤNG

Aggregate Producer – Glacial Deposit Site |
Thử thách: Highly variable feed material containing clay lenses causing frequent screen blinding and outofspec sand products.
Giải pháp: Implementation of a CE marked sand gravel mining maker featuring an aggressive log washer module integrated before the screening deck.
Kết quả: Clay contamination was reduced from >8% dưới 2%, eliminating daily screen cleaning downtime. Product met EN 12620 standards consistently, cho phép một mức giá cao cấp.

Civil Engineering Contractor – Temporary Riverbed Extraction |
Thử thách: Need for a highyield processing setup on a remote 18month infrastructure project with strict environmental discharge limits.
Giải pháp: Deployment of a mobile tracked sand gravel mining maker with a fully closedcircuit water recycling system.
Kết quả: The plant was operational within 48 hours of arrival on site. Zero wastewater discharge simplified permitting; the project achieved all aggregate production targets onsite, eliminating costly imported material.

7. CÂN NHẮC THƯƠNG MẠI

Thiết bị được cung cấp ở ba tầng chính:
1. Cấu hình tiêu chuẩn: Base model plant covering core crushing and screening functions.
2. Wash Plant Configuration: Includes sizing screens, sand screw(S), lốc xoáy, và máy bơm bùn.
3. Cấu hình công suất cao tùy chỉnh: Engineered solutions with larger crushers, sàn sàng lọc bổ sung,và tự động hóa tiên tiến.

Các tính năng tùy chọn bao gồm bộ tách nam châm,telescopic stockpiling conveyors,bộ dụng cụ đóng gói bụi,and remote telemetry packages.Service packages range from basic commissioning support to comprehensive annual maintenance contracts with guaranteed parts availability.Financing options include operating leases,tailored rentalpurchase agreements,và tài trợ theo dự án thông qua các đối tác được công nhận.

8. Câu hỏi thường gặp

Q1: What does the CE Mark specifically guarantee about this equipment?
A1: The CE Mark confirms the machinery meets all applicable EU health,sự an toàn,and environmental protection directives.It verifies compliance with the Machinery Directive(2006/42/EC),Electromagnetic Compatibility Directive(2014/30/EU),and often the Pressure Equipment Directive(2014/68/EU),ensuring it can be legally placed on the market within the European Economic Area.

Q2: How does this plant handle particularly hard or abrasive rock types like granite or quartzite?
A2: For such applications,a specific "Đá cứng" configuration is recommended.This includes jaw crushers with optimized kinematics,a heavierduty cone crusher liner profile,increased wear liner thickness at transfer points,and upgraded screen mesh fastening systems.All specifications are reviewed during project engineering.

Q3: What is the typical lead time from order to delivery?
A3: For standard configured models,the lead time is typically between 1216 weeks.Customengineered solutions require detailed specification review,but our modular approach often allows delivery within1822 weeks.Delivery schedules are confirmed upon order finalization.

Q4: Can we integrate this new plant with our existing legacy conveyors and screens?
A4: Yes.The control system can be specified as a master unit designed to interface with peripheral equipment.Plant layout engineering will account for integration points regarding height,infeed,and discharge compatibility during the design phase.

Q5:Đội ngũ vận hành của chúng tôi được đào tạo những gì?
A5:A comprehensive training program is included.It covers safe startup/shutdown procedures,daily maintenance checks,basic troubleshooting via the HMI,and liner changeout protocols.Training occurs both at commissioning on your siteand through provided digital manuals.

Q6:What are the key factors that determine whether we need an electric or dieselpowered unit?
A6:The decision primarily hinges on site infrastructure,mobility requirements,and longterm operating cost.Electric drives offer significantly lower perhour operating costs where grid power is available.Dieselhydraulic units provide complete mobility but have higher fuel costs;they are essentialfor sites without established power supply.

Q7:Phạm vi bảo hành nào được cung cấp?
A7:The standard warranty covers defects in materialsand workmanship fora period of12 monthsfrom commissioningor18 monthsfrom shipment.The warranty includes parts but not labor.For critical components like crusher main frames,a separate structural warranty applies.Extended warranty packages are available