1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Managing a commercial brick production line requires balancing output, chất lượng, and cost under constant pressure. Common operational challenges include inconsistent raw material feed leading to variable brick density and strength, frequent mold changes causing excessive production downtime, and high energy consumption per unit that erodes profit margins. Manual handling and stacking not only limit throughput but also contribute to a higher rate of product damage before curing. Are you facing rising labor costs, unpredictable maintenance cycles on older equipment, or an inability to scale production to meet contract demands without significant capital outlay? These bottlenecks directly impact your plant’s profitability and competitive positioning.

2. TỔNG QUAN SẢN PHẨM

This content details our range of industrial Máy làm gạch, specifically automated stationary block machines designed for highvolume production. Quy trình làm việc vận hành được thiết kế để có kết quả đầu ra liên tục: (1) Automated batching and mixing of raw materials (xi măng, cốt liệu, tro bay), (2) Precision feeding and highpressure compaction within a rigid mold system, (3) Automated ejection and transfer of green bricks onto pallets, (4) Accumulation and indexing for efficient transport to the curing chamber. These systems are scoped for largescale commercial yards, concrete product manufacturers, and construction material suppliers producing solid, rỗng, and interlocking concrete blocks. Limitations include requirements for a stable power supply, prepared foundation pads, and consistent raw material grading to achieve specified performance.

3. TÍNH NĂNG CỐT LÕI

ServoDriven Hydraulic System | Cơ sở kỹ thuật: Closedloop proportional valve control with feedback sensors | Lợi ích hoạt động: Delivers precise pressure ramping and dwell time, ensuring uniform brick density with minimal hydraulic shock or heat generation | Tác động ROI: Giảm mức tiêu thụ năng lượng lên tới 25% compared to standard systems and lowers longterm maintenance costs
Hệ thống hộp mực khuôn QuickChange | Cơ sở kỹ thuật: Standardized subplate mounting with guided alignment pins | Lợi ích hoạt động: Cho phép chuyển đổi khuôn hoàn chỉnh ở bên dưới 15 minutes by two operators without specialized tools | Tác động ROI: Increases machine utilization rate by reducing downtime, allowing smaller batch runs to be economically viable
Intelligent Vibration Platform | Cơ sở kỹ thuật: Multidirectional eccentric weights with variable frequency drives (VFD) | Lợi ích hoạt động: Optimizes material consolidation for different mix designs, eliminating voids and achieving superior surface finish from the first brick | Tác động ROI: Lowers rejection rates by ensuring consistent quality compliance from startup
Bôi trơn tập trung & Giám sát tình trạng | Cơ sở kỹ thuật: Automated greasing points with flow sensors connected to machine PLC | Lợi ích hoạt động: Provides scheduled lubrication to all critical wear points and alerts operators to any blockage or deviation | Tác động ROI: Prevents unscheduled downtime due to bearing or guide failures, kéo dài khoảng thời gian đại tu lớn
Trả lại pallet & Circulation Conveyor | Cơ sở kỹ thuật: Integrated steelbelt conveyor loop with synchronized drive | Lợi ích hoạt động: Automatically returns empty pallets to the loading station in a continuous cycle without manual intervention | Tác động ROI: Reduces labor requirements for material handling and minimizes pallet damage, giảm chi phí tiêu dùng

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành | Giải pháp máy làm gạch của chúng tôi | Lợi thế (% sự cải tiến) |
| : | : | : | : |
| Cycles per Hour (Khối tiêu chuẩn) | 1,800 2,200 cycles/hr | 2,400 2,600 cycles/hr| +15% đầu ra |
| Tiêu thụ năng lượng mỗi 1000 Gạch| 85 100 kWh / 1000 gạch| 65 75 kWh / 1000 gạch| 22% Chi phí năng lượng |
| Thời gian chuyển đổi khuôn| 45 60 phút| <15 phút| 70% Thời gian ngừng hoạt động |
| Sử dụng hỗn hợp (Rác thải) | 35% Reject/Material Loss| <1.5% Reject/Material Loss| Reduced Raw Material Cost |

5. THÔNG SỐ KỸ THUẬT

Công suất/Xếp hạng: Production output of 2,400 – 2,600 khối tiêu chuẩn (400x200x200mm) per hour under optimal conditions.
Yêu cầu về nguồn điện: Ổ đĩa chính được cung cấp bởi một 55 động cơ điện kW; total connected load approximately 90 kW (including vibrators, băng tải).
Thông số vật liệu: Constructed from hightensile steel plate at stress points; hardened alloy steel liners in the compaction chamber; industrialgrade hydraulic components.
Kích thước vật lý: Machine footprint of approx. 8tôi (L) x 4m (W) x 3,5m (H). Total system length with conveyor typically requires a 25m bay.
Phạm vi hoạt động môi trường: Được thiết kế để hoạt động ở nhiệt độ môi trường xung quanh từ +5°C đến +45°C. Electrical components rated for IP54 protection against dust and water spray.

6. KỊCH BẢN ỨNG DỤNG

Precast Concrete Products Plant Expansion
Thử thách: A manufacturer needed to fulfill a large infrastructure contract but was constrained by the slow cycle time and high waste rate of their existing brick making machines.
Giải pháp: Implementation of a highcycle servohydraulic brick making machine with an intelligent vibration system tailored for their specific aggregate mix.
Kết quả: Achieved a quantified output increase of overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity by overproduction capacity20%, reduced product waste from ~4% to below .8%, meeting the project timeline.
Fly Ash Utilization Facility
Thử thách: A power plant’s downstream operation sought to increase commercial use of fly ash but struggled with mix consistency using older compaction equipment.
Giải pháp: Installation of a brick making machine with precise moisture sensing and adaptive pressure control optimized for high flyash content mixes.
Kết quả: Consistently produced ASTMcompliant bricks with >60% hàm lượng tro bay; dữ liệu trường cho thấy một % improvement in final compressive strength uniformity.

Nhà cung cấp vật liệu xây dựng đô thị
Thử thách: Frequent custom orders necessitated multiple short production runs on a single machine line , leading t o prohibitive downtime f or mold changes .
Giải pháp : Procurement o f abrick making machine equipped wit h th e quickchange mold cartridge system .
Kết quả : Reduced nonproductive time b y approximately hours pe r week , enabling th e supplier t o profitably accept smaller , specialized orders while maintaining core production .

Cân nhắc thương mại

Ourbrick making machines are offered i n three primary tiers t o match operational scale an d investment plans :

cấp : Standard Production Model – Includes core servohydraulic system , basi c vibration platform , an d manual pallet feed .
cấp : HighOutput Model – Adds th e quickchange mold system , integrate d pallet circulation conveyor , an d enhanced diagnostics .
cấp : Fully Automated Line – Incorporates robotic stacking , automatic mix feed from batching plant , an d full plant SCADA integration .

Optional features include specifi c mold libraries , dedusting shrouds , an d alternative liner materials fo r abrasive mixes . Comprehensive service packages range fro m preventative maintenance plans t o fullsite operational training an d remote monitoring support . Financing options including equipment leasing an d term loans ar e available t o hel p manage capital expenditure .

Câu hỏi thường gặp

Q What ar e th e infrastructure requirements fo r installing thi s brick making machine ?
A successful installation requires reinforced concrete foundation capable o f supporting dynamic loads , stable V threephase power supply wit h appropriate transformer capacity , an d compressed air fo r auxiliary functions . Detailed site preparation guidelines ar e provided .

Q How does thi s machin e handle variations i n raw material moisture content ?
Th e syste m can b e equipped wit h optional inline moisture probes tha t provide dat ato th e PLC allowing fo r minor automatic compensation i n vibration timetomaintain density ; however consistent premix conditioning remains critical fo r optimal results .

Q What i s th e expected lifespan o f critical wear parts likemoldsan d liners ?
Unde r normal operating conditions wit h proper maintenance hardened steel liners typically last fo r million cycles before requiring refurbishment while molds themselves depending on design can produce several million units .

Q Are these machines compatible wit h existing batching plantsan dcuring systems ?
Yes thesebrick making machines ar e designed fo r integration into complete plants They feature standardized interface heightsan dreceive signals fro m upstreamdownstream equipment ensuring synchronized operation .

Q What training isprovidedforour operatorsandmaintenance staff ?
We provide comprehensive onsite training covering safe operation routine maintenance procedures troubleshooting common faultsandmold changeover protocols Documentation includes detailed manuals part listsand schematic diagrams .

Q Whataretheleadtimesfor deliveryinstallation?
Lead times vary basedonmodel configurationandcurrent production schedule Typically delivery occurs within weeks following order confirmationwith installation commissioning requiring approximately weeks onsite dependingonpreparedness .

7 CÂN NHẮC THƯƠNG MẠI

8 Câu hỏi thường gặp