Bespoke Coke Vibration Screen Moq

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1. PAINPOINT DRIVEN OPENING Is your coke handling and classification process a source of constant operational friction? For plant managers overseeing coke production for metallurgical or foundry applications, standard screening solutions often fall short, leading to persistent challenges that directly impact your bottom line. chói mắt & Chuyển tiếp: Are you experiencing frequent screen cloth blinding from…

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1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Is your coke handling and classification process a source of constant operational friction? For plant managers overseeing coke production for metallurgical or foundry applications, standard screening solutions often fall short, leading to persistent challenges that directly impact your bottom line.

chói mắt & Chuyển tiếp: Are you experiencing frequent screen cloth blinding from moist, sticky coke fines, forcing premature shutdowns for manual cleaning and causing significant product carryover into the wrong fractions?
Excessive Maintenance & Thời gian ngừng hoạt động: Does the abrasive nature of metallurgical coke lead to rapid wear on screen components, generating high replacement part costs and unplanned maintenance cycles that disrupt your entire production line?
Inefficient Separation & Ô nhiễm sản phẩm: Are you struggling to achieve clean, precise cuts between coke sizes? Inefficient separation results in offspec product—either oversized material contaminating the nut coke fraction or excessive fines where lump is required—compromising quality and value.
Mệt mỏi kết cấu & Truyền rung: Do conventional screens transfer excessive dynamic loads to your support structure, leading to longterm fatigue cracks, safety concerns, and costly structural reinforcements? Bespoke Coke Vibration Screen Moq

What if a screening solution was engineered from the ground up to address the specific material characteristics of coke? A system designed not just to separate, but to enhance overall circuit reliability and product integrity.

2. TỔNG QUAN SẢN PHẨM: BESPOKE COKE VIBRATION SCREEN

The Bespoke Coke Vibration Screen is a heavyduty, highcapacity screening machine specifically engineered for the dry classification of metallurgical, foundry, và than cốc dầu mỏ. It is not an adapted generic screen; it is purposebuilt for the unique abrasiveness, Tỉ trọng, and granulometry of coke products.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu được kiểm soát: Coke feedstock is delivered onto the screen via an integrated feed box or chute, ensuring even distribution across the full width of the top deck to maximize screening surface utilization.
2. Phân tầng cường độ cao: A precisely tuned dualvibration mechanism (tuyến tính hoặc hình elip, as specified) aggressively stratifies the material bed. This forces finer particles down to the screen cloth while conveying larger pieces toward the discharge end.
3. Precision Separation: Sized fractions pass through designated deck apertures (typically multiple decks for 34 product splits), with antiblinding devices ensuring apertures remain clear for consistent accuracy.
4. Phóng điện & vận chuyển: Cleanly separated fractions (ví dụ., cocacola cục, coca hạt, gió nhẹ) are discharged via dedicated outlets into chutes or onto conveyor belts for downstream processing or storage. Bespoke Coke Vibration Screen Moq

Phạm vi ứng dụng: Định cỡ sơ cấp và thứ cấp của than cốc luyện kim (lò cao), than cốc đúc, anodegrade petroleum coke, and calcined coke. Ideal for greenfield installations or as a direct replacement for underperforming units in existing crushing circuits.

Hạn chế: Not designed for wet screening applications or for materials with extreme temperature (>200°C) without specific modifications. Maximum feed size is limited by physical deck dimensions and impact resistance specifications.

3. TÍNH NĂNG CỐT LÕI

Hệ thống sàn chống mù | Cơ sở kỹ thuật: Polyurethane tensioned panels with integrated ball trays or flexible urethane cleaners | Lợi ích hoạt động: Continuous micromovements prevent fine particles from lodging in screen apertures | Tác động ROI: Reduces downtime for cleaning by up to 70%, maintaining consistent throughput and product spec.

Xây dựng khung hạng nặng | Cơ sở kỹ thuật: Reinforced boxsection steel with internal crossbracing and stressrelieved welds | Lợi ích hoạt động: Hấp thụ tải động, minimizing vibration transmission to supporting structures | Tác động ROI: Eliminates costs associated with structural reinforcement and reduces longterm infrastructure fatigue failures.

Tiered Vibration Mechanism | Cơ sở kỹ thuật: Ruggedized vibrator assemblies (unbalanced shaft or exciter drives) with oversized bearings and labyrinth seals | Lợi ích hoạt động: Delivers reliable, highGforce vibration in dusty environments with minimal maintenance intervention | Tác động ROI: Extends bearing service life by 23x versus standard screens, giảm tồn kho linh kiện và chi phí lao động.

Gói lót chống mài mòn | Cơ sở kỹ thuật: Bolton wear liners made of AR400 steel or replaceable polyurethane on all critical contact points (hộp thức ăn, tấm bên) | Lợi ích hoạt động: Protects structural components from direct abrasive wear | Tác động ROI: Dramatically reduces replacement frequency of major frame components; only inexpensive liners require periodic changeout.

Dust Containment Design | Cơ sở kỹ thuật: Integrated dust skirt flanges and sealed inspection covers at multiple access points | Lợi ích hoạt động: Chứa bụi than cốc trong không khí tại các điểm trung chuyển, improving site environmental conditions and safety | Tác động ROI: Reduces housekeeping labor and mitigates risk of combustible dust accumulation.

Modular Deck Configuration | Cơ sở kỹ thuật: Independently tensioned screen decks with quickchange clamping systems support wire mesh, polyuretan, or rubber panels | Lợi ích hoạt động: Enables rapid panel changeover (<4 giờ) and flexible adaptation to changing product size specifications | Tác động ROI: Giảm thời gian dừng bảo trì hơn 50% during screen media replacement.

4. LỢI THẾ CẠNH TRANH

5. THÔNG SỐ KỸ THUẬT

Phạm vi mô hình & Dung tích: Sizes from 1.2m x 3.0m (single deck) up to 2.4m x 6.0m (triple deck). Công suất từ 50 TPH lên đến 800 TPH depending on aperture size and product gradation.
Yêu cầu về nguồn điện: Drive motor power range from 7.5 kW để 45 kW trên mỗi đơn vị rung (thường là ổ đĩa kép), supplied at 400/690V AC.
Thông số vật liệu: Khung chính: Thép kết cấu S355JR. Bề mặt mòn: AR400 steel or modular polyurethane liners. Sàn màn hình: Hightensile steel side plates with tensioning system compatible with all major panel types.
Kích thước vật lý & Cân nặng: Khác nhau tùy theo mô hình; example model BCVS1836 (1.8m x 3.6m): ~6500kg footprint of ~2.2m W x ~4.5m L x ~2m H (excluding feed/discharge height).
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C. Enclosure rating standard IP65 for electrical components.

6. KỊCH BẢN ỨNG DỤNG

Nhà máy chế biến than cốc lò cao

Challenge A major steel producer faced persistent blinding on finalstage nut coke screens (<30mm), causing hourly downtime for rodding and significant carryover of fines into blast furnace feedstock.
Solution Replacement with a Bespoke Coke Vibration Screen featuring a tiered antiblinding deck system tailored for highmoisture conditions.
Results Screening efficiency improved from 82% ĐẾN 94%. Unplanned stoppages were eliminated within that circuit segment Annual output increased by an estimated ~15kt due to sustained throughput

Nhà sản xuất Coke đúc

Challenge Excessive vibration from aging screens was causing cracks in the supporting mezzanine structure creating safety hazards The producer also needed more precise separation between lump (>80mm) hearth grades
Solution Installation of two heavy duty frames designed with internal damping along with customised elliptical stroke vibrators
Results Measured vibration transmitted load reduced by Measured vibration transmitted load reduced by Structural integrity concerns were resolved allowing simultaneous upgrade achieved cleaner hearth grade product reducing recirculation load

Nhà máy than cốc dầu mỏ nung

Challenge Extreme abrasiveness of calcined CPC was wearing out standard screen components every month leading volatile maintenance schedules high inventory costs
Solution Implementation featuring full AR lining package tiered vibrators equipped ceramic labyrinth seals
Results Wear liner replacement extended cycle months Major frame component life projected exceed years Bearing changeout interval extended months

Nhà máy than cốc dầu mỏ nung

Challenge The extreme abrasiveness of calcined CPC was wearing out standard screen components every month leading volatile maintenance schedules high inventory costs
Solution Implementation featuring full AR lining package tiered vibrators equipped ceramic labyrinth seals
Results Wear liner replacement extended cycle months Major frame component life projected exceed years Bearing changeout interval extended months

Nhà máy than cốc dầu mỏ nung

Challenge The extreme abrasiveness of calcined CPC was wearing out standard screen components every month leading volatile maintenance schedules high inventory costs