1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Hãy xem xét những thách thức chung này:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
Thời gian ngừng hoạt động quá mức để bảo trì: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, đặc biệt là ở các địa điểm từ xa.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.

Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, continuous operation.

2. TỔNG QUAN SẢN PHẨM

các 500 Nhà máy rửa khai thác vàng Tph đã hoàn thiện, hệ thống xử lý mô-đun được thiết kế cho quá trình giặt sơ cấp, chà xát, sàng lọc, and gravity concentration of alluvial and eluvial deposits. Nó biến đổi thô, excavated feed into concentrated heavy mineral sands ready for final gold extraction.

Quy trình hoạt động:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. Định cỡ & Phân loại: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (có thể cấu hình) quá khổ (sỏi) from the valuable fines fraction.
3. Slurry Distribution & Nồng độ trọng lực: Bùn có kích thước nhỏ hơn, chứa vàng giải phóng, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. Quản lý chất thải & Xử lý nước: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Ideal for largescale placer/alluvial gold operations, dự án nạo vét sông, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
Hạn chế: Không phù hợp với đá cứng (mạch nước) ore requiring crushing or chemical (cyanide) xử lý. Feed material size is typically limited to under 250mm.

3. TÍNH NĂNG CỐT LÕI

HeavyDuty Scrubber | Cơ sở kỹ thuật: Hightorque gear drive with internal lifters | Lợi ích hoạt động: Ensures thorough disintegration of claybound aggregates without bogging down | Tác động ROI: Duy trì thông lượng thiết kế của 500 Tph even with difficult feed material, preventing costly slowdowns.

Precision Vibrating Screen | Cơ sở kỹ thuật: Multistage deck with adjustable screen panels | Lợi ích hoạt động: Provides accurate particle size separation critical for efficient downstream concentration | Tác động ROI: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.

Advanced Centrifugal Concentrator Bank | Cơ sở kỹ thuật: Continuous bowl rotation with fluidized bed recovery process | Lợi ích hoạt động: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | Tác động ROI: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.

Thiết kế trượt mô-đun | Cơ sở kỹ thuật: Preassembled structural steel skids with integrated walkways | Lợi ích hoạt động: Dramatically reduces onsite installation time and civil works cost | Tác động ROI: Plant commissioning can be achieved in weeks versus months, tăng tốc thời gian sản xuất.

Intelligent Water Circulation System | Cơ sở kỹ thuật: Closedloop design with settling ponds and pump sumps | Lợi ích hoạt động: Cắt giảm mức tiêu thụ nước ngọt lên tới 80% compared to openloop systems | Tác động ROI: Lowers operational costs significantly and simplifies permitting in watersensitive regions.

Gói lót chống mài mòn | Cơ sở kỹ thuật: Highchrome or urethane liners at all critical wear points | Lợi ích hoạt động: Extends component life in highly abrasive environments | Tác động ROI: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.

Centralized Control Panel | Cơ sở kỹ thuật: PLCbased monitoring with motor start/stop and fault diagnostics | Lợi ích hoạt động: Allows a single operator to monitor and control the entire washing process from one location | Tác động ROI: Lowers labor requirements and improves response time to any process anomalies.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 Tph Plant) | Của chúng tôi 500 Giải pháp nhà máy rửa khai thác vàng Tph | Lợi thế (% Sự cải tiến) |
|||||
| Tỷ lệ thu hồi vàng ròng | 92% 95% | nhất quán >98% | +3% ĐẾN +6% Sự hồi phục |
| Mức tiêu thụ nước trung bình | ~1500 m³/ngày | ~800 m³/day (closedloop system) | ~47% Reduction |
| Khoảng thời gian bảo trì theo kế hoạch| Mọi 400500 giờ hoạt động | Mọi 750 giờ hoạt động | +50% Thời gian hoạt động |
| Cài đặt & Thời gian vận hành (from delivery) | 1216 tuần | 68 tuần | ~50% Faster |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |

5. THÔNG SỐ KỸ THUẬT

Công suất thiết kế: 500 tấn mỗi giờ (Tph), variable based on feed density.
Yêu cầu về nguồn điện: Tổng tải kết nối khoảng 680 kW. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
Thông số vật liệu: Cấu trúc chính Thép carbon ASTM A36; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
Kích thước vật lý (Mô-đun): Approximate footprint of fully assembled plant is 45m (L) x 22m (W) x 12m (H). Ships as preassembled skid modules.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C. Dust suppression and noise enclosures available as options.

6. KỊCH BẢN ỨNG DỤNG

LargeScale Alluvial Mine Expansion

Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 tháng.

ReTreatment of Old Tailings Dams

Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.

7. CÂN NHẮC THƯƠNG MẠI

Our solutions are offered under clear commercial frameworks designed for project budgeting:

Bậc giá
Base Plant Package includes core modules for scrubbing,sàng lọc,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,và đào tạo người vận hành

Tính năng tùy chọn
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems

Gói dịch vụ
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning

Tùy chọn tài chính
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms

8.Câu hỏi thường gặp

What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry

How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance

Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable

Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided

Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects

Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits

How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation