1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling your alluvial or hard rock gold operation and finding that your washing and recovery processes are the bottleneck? At a 500 thang đo TPH, sự kém hiệu quả trực tiếp dẫn đến mất doanh thu đáng kể. Những thách thức chung bao gồm:

Tỷ lệ phục hồi không nhất quán: Are fluctuating feed grades and particle sizes causing fine gold to bypass your system, resulting in recoveries below target?
Thời gian ngừng hoạt động quá mức & BẢO TRÌ: Is your plant frequently halted for screen deck changes, scrubber liner replacement, or pump failures, costing you hundreds of production hours annually?
Chi phí hoạt động cao: Are water consumption, power draw per ton processed, and manual oversight requirements eroding your profit margins?
Hạn chế về khả năng mở rộng: Can your current setup handle variable feed material without a major drop in efficiency or the need for extensive reconfiguration?
Sự tuân thủ & Certification Risks: Are you concerned about equipment reliability and meeting the stringent documentation requirements of project financiers and partners?

Câu hỏi trung tâm là: how do you achieve stable, highvolume throughput with predictable operating costs and verifiable performance? Câu trả lời nằm ở mục đích được thiết kế 500 TPH gold mining washing plant backed by robust factory certification.

2. TỔNG QUAN SẢN PHẨM

Sản phẩm này là một sản phẩm hoàn chỉnh, mô-đun 500 TPH gold mining washing plant designed for highcapacity scrubbing, sàng lọc, gravity concentration, and tailings management. It integrates key processes into a coordinated system for optimal recovery of liberated gold.

Quy trình hoạt động:
1. Chà sơ cấp & Chuẩn bị thức ăn: Claybound or agglomerated material is aggressively scrubbed in a log washer or rotary scrubber to break down matrices.
2. Phân loại kích thước: Trommel or vibrating screens separate material into oversize (waste/stack), cỡ vừa (for further concentration), and fine fractions.
3. Nồng độ trọng lực: Sơ đẳng (ví dụ., máy tập trung ly tâm) and secondary (ví dụ., bàn lắc) recovery units capture free gold from the screened slurry.
4. Quản lý chất thải & Xử lý nước: Efficient sluices, dewatering screens, and water recirculation systems minimize water consumption and environmental footprint.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Lý tưởng cho các trầm tích phù sa / phù sa, hoạt động khai thác sa khoáng, and hard rock ores where gravityrecoverable gold is present after crushing. Suited for largescale contract mining or owneroperated sites requiring high throughput.
Hạn chế: Not a standalone solution for refractory ores requiring chemical processing (ví dụ., CIP/CIL). Feed size is typically limited to less than 150mm. Performance is contingent on proper feed characterization and plant sizing during the engineering phase.

3. TÍNH NĂNG CỐT LÕI

Mô-đun máy chà sàn hạng nặng | Cơ sở kỹ thuật: Reinforced drum design with internal lifters | Lợi ích hoạt động: Consistent breakdown of tough clay and cemented gravel with minimal liner wear | Tác động ROI: Giảm thời gian ngừng hoạt động thay thế lớp lót lên đến 40% so với thiết kế tiêu chuẩn.

Chung kết cấp 4 / EU Stage V Powerplant Integration | Cơ sở kỹ thuật: Modular dieselelectric or directdrive genset configurations | Lợi ích hoạt động: Provides consistent power in remote locations with fuel efficiency | Tác động ROI: Lowers fuel costs per ton by an estimated 1518% compared to older engine standards.

Hệ thống sàng lọc nâng cao | Cơ sở kỹ thuật: Đa tầng, highfrequency vibrating screens with polyurethane panels | Lợi ích hoạt động: High screening efficiency prevents blinding and maintains precise size separation at full capacity | Tác động ROI: Maximizes recovery yield by ensuring optimal feed classification to concentrators.

Primary Gravity Recovery Circuit | Cơ sở kỹ thuật: Array of continuousduty centrifugal concentrators with automated concentrate flushing | Lợi ích hoạt động: Highgforce capture of fine gold without constant operator intervention | Tác động ROI: Industry testing demonstrates recoveries exceeding 95% on liberated 2mm gold, trực tiếp tăng doanh thu.

Intelligent Water Recirculation System | Cơ sở kỹ thuật: Closedcircuit design with settling ponds and cyclone units | Lợi ích hoạt động: Cuts fresh water makeup requirements by over 80% | Tác động ROI: Drastically reduces water licensing costs and pumping energy; crucial for operations in arid regions.

Thiết kế kiểu mô-đun SkidMounted | Cơ sở kỹ thuật: Bolttogether modules with preassembled piping/wiring looms | Lợi ích hoạt động: Reduces onsite installation time from months to weeks, minimizing mobilization capital outlay | Tác động ROI: Faster commissioning allows revenue generation to begin sooner.

Điều khiển PLC tập trung & Giám sát | Cơ sở kỹ thuật: SCADAbased system with feed rate, Tỉ trọng, and pressure sensors | Lợi ích hoạt động: Operators can monitor entire plant performance from a single station for optimized throughput | Tác động ROI: Enables leaner crew sizing and provides data for continuous process improvement.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 Thang đo TPH) | Cái này 500 Giải pháp nhà máy rửa khai thác vàng TPH | Lợi thế (% Sự cải tiến) |
|||||
| Average Gold Recovery Rate | 88% 92% on liberated gold | Liên tục đạt được 94% 96% | +4% Sự hồi phục |
| Nhà máy sẵn có | ~85% (subject to maintenance delays) |>92% (supported by component commonality) | +7% Thời gian hoạt động |
| Tiêu thụ nước (m³/tấn) | 3.5 4.0 | <0.8 |78% Water Use |
| Cài đặt & Thời gian vận hành | 1624 tuần |1014 tuần |35% TimetoProduction |
| Tiêu thụ điện năng cụ thể (kWh/tấn) | ~2.1 kWh/ton |<1.8 kWh/tấn |14% Chi phí năng lượng |

5. THÔNG SỐ KỸ THUẬT

Công suất danh nghĩa: 500 tấn mỗi giờ (variable based on feed density & hàm lượng đất sét).
Yêu cầu về nguồn điện: Total installed power ~850 kW. Configured for either:
440V/60Hz/3 Phase electrical grid connection.
Integrated diesel power module(S).
Thông số vật liệu:
Scrubbing Drum/Wear Plates: AR400 Steel.
Sàn màn hình & Tấm: Polyurethane & Rubber Composite.
Slurry Piping & Giặt ủi : Abrasionresistant HDPE & Lined Steel.
Khung kết cấu : Heavygauge carbon steel with corrosion protection.
Kích thước vật lý (Mô-đun): Approximate footprint of fully assembled plant is 65m L x 25m W x 15m H. Modules are designed for standard shipping container widths.
Phạm vi hoạt động môi trường:
Phạm vi nhiệt độ môi trường xung quanh : 20°C đến +50°C.
Kiểm soát phát thải bụi : Fully enclosed conveyors with spray bars; optional baghouse systems.
Noise Level : <85 dB(MỘT) at perimeter with standard acoustic enclosures.

6. KỊCH BẢN ỨNG DỤNG

Alluvial Gold Project, Tây Phi

Challenge A contract miner needed to guarantee a minimum annual production volume from a deep lead gravel deposit with high clay content but faced severe downtime from scrubber blockages and screen blinding in their existing setup.
Solution Implementation of this certified washing plant featuring the heavyduty scrubber module paired with antiblinding screen technology.
Results Field data shows sustained throughput at design capacity of >480 TPH was achieved within two weeks of commissioning; plant availability increased to over >93%, allowing the contractor to meet annual volume targets ahead of schedule.

Placer Mine Expansion , Bắc Mỹ

Challenge An established operation scaling up faced financing hurdles due to lender requirements for certified equipment performance data and predictable operational costs per ton over the loan life.
Solution Procurement of this factorycertified washing plant solution complete with performance guarantees documented in the factory acceptance certificate .
Results The provided certification package satisfied lender due diligence , securing project financing . Ngoài ra , the integrated water recirculation system cut annual freshwater procurement costs by an estimated $220 ,000 .

7 . CÂN NHẮC THƯƠNG MẠI

Pricing tiers are structured around core configuration :

1 . Base Plant Tier Includes primary scrubbing , sàng lọc , basic gravity sluice concentration , skid mounting ,and PLC controls . Designed as a robust upgrade from basic trommel setups .
2 . Enhanced Recovery Tier Adds primary centrifugal concentrators , secondary finishing tables/spirals ,and enhanced instrumentation . Recommended for deposits with significant fine gold values .
3 . Turnkey Modular Plant Tier Includes all above plus integrated power generation , comprehensive water management system including thickeners/clarifiers,and full commissioning spares package .

Optional Features HighG magnetic separator module for magnetite removal ; hệ thống lấy mẫu tự động ; advanced tailings dewatering presses ; remote telemetry connectivity .

Gói dịch vụ có sẵn :
• Extended Warranty Coverage up to three years on major components .
• Annual Inspection& Optimization Service ensures sustained performance .
• OnDemand Remote Technical Support via secure connection .

Financing Options We work through partner financial institutions to offer equipment leasing structures or leasetoown agreements that align payments with your project cash flow timeline .

8 . Câu hỏi thường gặp

Q What does the Factory Certificate actually provide ?
A It documents that the complete assembly was tested under load at our facility prior to shipment verifying design capacity power draw recovery efficiency within specified tolerances using test material This certificate provides objective evidence for insurers lenders

Q How does this plant handle variations in feed material size distribution ?
A The screening system is designed with adjustable screen angles deck configurations can be modified during planned maintenance shifts The PLC control system monitors motor loads can automatically adjust feeder rates prevent overload conditions

Q What are typical ongoing maintenance requirements major wear components ?
A Primary wear items include scrubber liners screen panels slurry pump wet ends Centrifugal concentrator cones Scheduled maintenance intervals these components are clearly outlined manuals most can be replaced within an hour shift minimizing downtime

Q Is this plant compatible existing crushing circuit front end ?
A Yes engineered accept feed from secondary tertiary crushers Standard feed hopper designed top size mm Conveyor speeds capacities matched ensure smooth transfer material

Q What kind operator training provided ?
A Comprehensive training package includes detailed manuals video guides mandatory week onsite commissioning training conducted our engineers covering operation routine troubleshooting safety procedures

Q Can we expand capacity beyond TPH future ?
A The modular design allows addition parallel scrubbing screening modules increase capacity Engineering provisions made structural frames piping headers accommodate future expansion up typically

Q What warranty period covered ?
A Standard warranty covers manufacturing defects critical components months operating hours whichever comes first Extended service packages available