1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling up your alluvial or hard rock gold operation and finding that your washing and recovery processes are the bottleneck? At a planned 500 Tph throughput, common pain points quickly escalate into significant financial losses:
Xử lý nguồn cấp dữ liệu không nhất quán: Variable clay content or particle size distribution can blind screens and clog scrubbers, leading to frequent stoppages and reducing effective capacity well below 500 tph.
Thu hồi tiền phạt không hiệu quả: Traditional sluices or jigs often struggle with gold fines below 150 micron, resulting in unrecovered value reporting to tailings. Thậm chí một 0.1% loss at this scale represents substantial annual revenue erosion.
Nước dâng cao & Tiêu thụ điện năng: Inefficient plant design leads to excessive water recirculation and oversized pump requirements, inflating both operational costs and environmental footprint.
Thời gian ngừng bảo trì quá mức: Poorly constructed or configured washing modules suffer from abrasive wear, requiring frequent liner changes and component replacement, cutting into productive operating hours.

Is your current setup reliably achieving target availability and recovery rates at a true 500 tph? Are your operating costs per ton under control, or are they being undermined by inefficiency?

2. TỔNG QUAN SẢN PHẨM

MỘT 500 Nhà máy rửa khai thác vàng Tph là một mô-đun, highcapacity processing system designed for the primary scrubbing, phân loại, and gravity concentration of goldbearing ores. Nó biến đổi thô, excavated material into concentrated heavy mineral product for further upgrading.

Quy trình hoạt động:
1. Chà sơ cấp & Phân chia: Feed material is aggressively scrubbed in a robust trommel or rotary scrubber to break down clays and cemented aggregates.
2. Phân loại kích thước hạt: The discharged material is screened to separate oversize waste rock (+10mm đến +75mm, depending on ore) from valuable undersize.
3. Nồng độ trọng lực sơ cấp: The undersize slurry reports to primary concentrators (ví dụ., máy tập trung ly tâm) to recover free gold and heavy minerals.
4. Quản lý chất thải & Water Clarification: Processed tailings are dewatered via cyclones or linear screens, with clarified water recirculated to minimize fresh water demand.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Lý tưởng cho các trầm tích phù sa / phù sa, placer operations, and freemilling hard rock ores where liberation occurs via scrubbing. Effective on a range of materials from weathered conglomerates to lateritic clays.
Hạn chế: Not suitable for refractory ores requiring chemical leaching or complex sulphide ores needing flotation. Performance is highly dependent on accurate feed characterization (hàm lượng đất sét, độ ẩm, kích thước hạt).

3. TÍNH NĂNG CỐT LÕI

Thiết kế trượt mô-đun | Cơ sở kỹ thuật: tiền chế, bolttogether structural skids | Lợi ích hoạt động: Giảm thời gian cài đặt trang web lên tới 60% versus fieldfabricated builds. Allows for future plant reconfiguration or relocation. | Tác động ROI: Vận hành nhanh hơn giúp tăng tốc tạo doanh thu; lower capital installation costs.

HighG Force Centrifugal Concentrator Array | Cơ sở kỹ thuật: Interconnected battery of enhanced gravity separators creating sustained high Gforces | Lợi ích hoạt động: Achieves superior recovery rates of fine gold down to 30 microns that escape static sluices. Continuous concentrate discharge allows for unattended operation. | Tác động ROI: Direct increase in overall gold yield; reduces manpower needed for cleanup operations.

Hệ thống quản lý nước thông minh | Cơ sở kỹ thuật: Closedloop circuit with automated thickener/clarifier controls and cyclone staging | Lợi ích hoạt động: Cắt giảm mức tiêu thụ nước ngọt hơn 70%. Maintains optimal slurry density for recovery equipment without manual adjustment. | Tác động ROI: Lowers water licensing and pumping costs; enables operation in waterscarce regions.

Gói lót chống mài mòn | Cơ sở kỹ thuật: Customwelded AR400/500 steel plate liners in highwear zones (trống chà sàn, máng thức ăn) | Lợi ích hoạt động: Extends service life of critical components by 35x compared to standard mild steel liners under abrasive conditions.| Tác động ROI: Reduces spare parts inventory cost and frequency of downtime for liner replacement.

Centralized Process Control Station | Cơ sở kỹ thuật: PLCbased control panel with HMI displaying motor loads, tỷ lệ thức ăn, và áp suất bơm | Lợi ích hoạt động: Enables singleoperator monitoring of the entire washing plant circuit from one location. Provides alarm logging for predictive maintenance.| Tác động ROI: Optimizes labor allocation; early fault detection prevents secondary equipment damage.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (Nhà máy điển hình) | Của chúng tôi 500 Giải pháp nhà máy rửa vàng Tph | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Tính sẵn có hiệu quả | 8085% (downtime for blockages/liner wear) | 9295% (thiết kế dòng chảy tối ưu & gói mặc) | +10% (+400+ operational hrs/yr) |
| Phục hồi vàng ròng (<75tôi)| ~65% recovery via traditional sluices | >92% recovery via tuned centrifugal array| +27% more fine gold captured |
| Tiêu thụ nước| ~4m³ per ton of ore processed| <1.2m³ mỗi tấn được xử lý (hệ thống khép kín)| 70% giảm sử dụng nước ngọt |
| Cài đặt & Thời gian vận hành| 1216 weeks onsite fabrication/assembly| 57 tuần (ván trượt mô-đun được lắp ráp sẵn)| ~60% faster timetoproduction |

5. THÔNG SỐ KỸ THUẬT

Công suất danh nghĩa: 500 tấn mỗi giờ (cơ sở thức ăn khô).
Kích thước nguồn cấp dữ liệu: Lên đến 250mm (tùy thuộc vào mô hình máy chà sàn).
Yêu cầu về nguồn điện: Xấp xỉ. 8501100 tổng tải kết nối kVA; configured for 415V/50Hz or 480V/60Hz.
Thông số vật liệu:
Primary Structure: Heavyduty Hbeam steel frame.
Trống chà: 20mm mild steel shell with bolton AR400 liner segments.
Máy rửa bùn & Xe tăng: 6mm mild steel with abrasionresistant coating.
Kích thước vật lý (Mô-đun): Typical layout footprint of ~40m L x 20m W x 12m H; modules designed for standard shipping container widths.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C; dust suppression system included; electrical components rated IP65.

6. KỊCH BẢN ỨNG DỤNG

Hoạt động bồi đắp phù sa ở Tây Phi

Challenge A midtier miner needed to upgrade from multiple smaller plants (~200 Tph total) to a single highcapacity unit due to new lease holdings with higher clay content causing severe blinding in existing equipment.
Solution Implementation of a singlestream modular 500 Tph Gold Mining Washing Plant featuring an aggressive clay scrubber trommel frontend and a twostage vibrating screen deck for classification.
Results Achieved consistent throughput of 520 Tph at >93% availability within two weeks of commissioning.Fine gold recovery improved by an estimated 31%, contributing directly to a payback period calculated at under 14 months based on increased yield alone.

Hard Rock Tailings Reprocessing Project

Challenge An engineering contractor was tasked with recovering residual free gold from historical tailings dams where material was partially oxidized but contained problematic fine silt that hampered earlier processing attempts.
Solution A tailored 500 Tph Gold Mining Washing Plant was deployed using highpressure attrition scrubbers followed by desliming cyclones before the gravity circuit.This removed interfering slimes prior to concentration effectively increasing the grade fedto concentrators
Results The plant consistently processed difficult tailings material achieving target throughput while reducing final tails grade by over 40 comparedto previous test work Project met its target internal rateof return IRR within the first year

Cân nhắc thương mại

Pricing is projectspecific based on final configuration but typically falls within three tiers:

1\. Base Plant Package Includes core modules scrubber screening primary gravity concentration basic control systemand walkways Pricing starts withina defined competitive range

2\. Enhanced Recovery Package Adds secondary gravity scavenger circuit advanced instrumentationfor densitycontroland upgradedpump specifications This tier offers optimal balanceof capital cost versus maximum metallurgical performance

3\. Turnkey MineReady Package Includes fullwater clarificationcircuit sludge management dewatering presses extendedwearliners premium PLC automationwith remote monitoring capabilitiesand commissioning spares package

Optional Features HighG magnetic separatorsfor tramp iron removal standby powergenerator integration bulk reagent dosing systemsfor pH adjustment

Service Packages Annual inspectionand optimization contractsare recommended Critical spare parts kitsare availableto support maintenance schedules Financing options including equipment leasingand project financingcan be structured through our partners

Câu hỏi thường gặp

Q What preliminary data is requiredto ensurea TphGold MiningWashingPlantis correctly specified
A A comprehensivefeed samplefor pilotscale testingis critical We requireminimum kgfor analysisof particle size distribution claycontent moistureand head grade Pilottest resultsdetermine key parameterslike scrubber selectionand retentiontime

Q How does thisplant manage variationsin feed gradeor claycontent duringoperation
A The PLCcontrolsystem allows operators adjustcritical variableslike scrubber rotation speedfeed rateand waterspray bar pressurein realtime Field data shows these adjustmentscan compensate formoderate feed variability maintainingconsistent product quality

Q Are these plants compatiblewith existing crushing circuitsor heap leachoperations
A Yes They are commonly installedafter primarycrushingto processrunofmine ROMmaterialor asa standaloneunitfor alluvialdeposits Concentratecan be feddirectlyto intensive cyanidationCILor MerrillCrowe circuitsor upgradedonsitevia smelting

Q Whatisthe typical deliverylead timefrom orderto commissioning
A Fora standardconfiguration leadtimeis approximately monthsThis includesengineering fabrication shop testing dismantlingfor shipment Deliveryof longlead itemslike motorsis confirmedupon order Final sitecommissioningrequires weekswith oursupervision

Q What operator trainingand technical supportis provided
A We provide comprehensiveclassroomand handson trainingfor operational maintenancecrewsat commissioning Detailedoperations manuals PIDs Piping Instrumentation Diagramsand maintenancevideosare supplied Ongoing technicalsupportis availablevia direct phoneand emailwith guaranteed response times