1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling up alluvial or hard rock gold operations but finding your recovery process a bottleneck? Quản lý một 500 Tốc độ cấp liệu TPH đưa ra những thách thức riêng biệt ảnh hưởng trực tiếp đến lợi nhuận. Rào cản hoạt động phổ biến bao gồm:
High Volume Inefficiency: Conventional scrubbers and trommels struggle with consistent feed and claybound materials at this scale, leading to frequent blockages, tiêu thụ nước quá mức, and lost fines.
Thời gian ngừng hoạt động để bảo trì: Plants requiring daily liner changes, screen cleaning, or complex bearing assemblies lose hundreds of tons of potential processing per hour. Unplanned stoppages can cost tens of thousands per day in lost revenue.
Low Recovery on Fine Gold: Simple screening and sluicing systems often fail to capture micron gold particles, sacrificing significant value. Industry estimates suggest inefficient plants can lose 1025% of recoverable gold to tailings.
Chi phí hoạt động cao: Systems dependent on multiple conveyors, complex water management, and large crew sizes erode profit margins.

Is your current setup maximizing recovery while minimizing operational cost per ton? Can your washing plant handle variable feed material without constant operator intervention? The solution requires robust engineering designed specifically for highvolume, highrecovery operations.

2. TỔNG QUAN SẢN PHẨM

các 500 Nhà máy rửa khai thác vàng TPH là một mô-đun, heavyduty scrubbing, sàng lọc, and gravity concentration system engineered for continuous, highcapacity operation. It is designed to liberate gold from alluvial deposits, vật liệu phù sa, and weathered ore.

Quy trình hoạt động:
1. Chà sơ cấp & Phân chia: Feed material is introduced into a largediameter rotary scrubber, where robust lifters and highpressure water jets break down clay agglomerates and cemented gravels.
2. Sàng lọc sơ cấp & Định cỡ: Discharged material is screened (typically at 10mm). Quá khổ (+10mm) barren rock is conveyed to waste. Undersize (10mm) slurry containing gold reports to the secondary circuit.
3. Sàng lọc thứ cấp & Sự tập trung: The slurry passes over fine screening (ví dụ., 2mm) and/or a series of cascading sluices with optimized riffle design. Highdensity gold particles are trapped while lighter gangue material is washed away.
4. Quản lý chất thải & Water Clarification: Waste slurry can be directed to a settling pond or optional cyclone/water recycling module to reduce freshwater demand.

Phạm vi ứng dụng & Hạn chế:
Phạm vi: Lý tưởng cho các trầm tích phù sa/sa khoáng, riverbank operations, and soft rock saprolite zones with high clay content. Effective on particle sizes from nuggets down to +100 mesh fine gold.
Hạn chế: Not suitable for primary crushing of hard rock quartz veins or processing lateritic nickel ores without significant precrushing. Performance is contingent on appropriate feed size distribution and controlled clay content.

3. TÍNH NĂNG CỐT LÕI

Máy chà sàn quay hạng nặng | Cơ sở kỹ thuật: Abrasionresistant manganese steel liners with optimal lifter design for maximum attrition | Lợi ích hoạt động: Effectively breaks apart tough clay balls and cemented gravel with minimal liner wear | Tác động ROI: Giảm tần suất thay thế lớp lót lên đến 40%, giảm chi phí tồn kho linh kiện và thời gian dừng bảo trì.

Modular Trommel/Screen Deck | Cơ sở kỹ thuật: Interchangeable screen panels (polyurethane or punch plate) on a rigid trunnion roller assembly | Lợi ích hoạt động: Allows rapid panel changeout (<2 giờ) for different feed conditions and easy access for cleaning | Tác động ROI: Increases plant availability by minimizing scheduled maintenance windows; adaptable to varying deposit characteristics.

Optimized Sluice Concentration System | Cơ sở kỹ thuật: Laminar flow design with staged riffle types (Hungarian, expanded metal) and matting for fine gold retention | Lợi ích hoạt động: Creates optimal flow dynamics to capture a broad spectrum of gold particle sizes, including challenging fines | Tác động ROI: Field data shows recovery rates improvement of 815% on sub150 mesh gold compared to standard designs, trực tiếp tăng doanh thu.

Bôi trơn tập trung & Hệ thống giám sát | Cơ sở kỹ thuật: Automated lubrication points on all major bearings with lowpressure alarms | Lợi ích hoạt động: Ensures critical components are protected from grit ingress without manual intervention | Tác động ROI: Kéo dài tuổi thọ sử dụng vòng bi ước tính 300%, preventing catastrophic failures that cause multiday shutdowns.

LowPressure HighVolume Water System | Cơ sở kỹ thuật: Strategically placed manifoldfed spray bars designed for maximum washing effect with minimal pump horsepower | Lợi ích hoạt động: Provides thorough material cleaning without eroding settled gold in the sluices or overloading the water circuit | Tác động ROI: Can reduce process water consumption by approximately 25%, lowering pumping costs and environmental footprint.

Thiết kế mô-đun BoltTogether | Cơ sở kỹ thuật: Fabricated structural modules with precision alignment pins and flanged connections | Operational Benefit Enables rapid site assembly (<10 ngày) with standard tools and reduces shipping complexity | ROI Impact Cuts installation labor costs by an estimated 35% and gets the plant generating revenue faster.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành cho 500 cây TPH | Của chúng tôi 500 Giải pháp nhà máy giặt TPH | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Mức độ sẵn có trung bình | 8590% (downtime for maintenance/blockages) | 9496% (thiết kế mạnh mẽ & truy cập dễ dàng) | +6% thời gian hoạt động |
| Phục hồi vàng ròng (<100 lưới)| Reliant on secondary circuits; thường không nhất quán| Engineered primary sluice capture| +12% estimated recovery rate |
| Thời gian thay đổi lớp lót| 812 giờ (toàn bộ phi hành đoàn)| <4 giờ (tấm mô-đun)| 60% maintenance duration |
| Process Water Demand| ~4500 GPM at head pressure| ~3400 GPM via optimized spray pattern| 25% water consumption |
| OnSite Assembly Duration| 34 weeks with skilled welders| <10 days with bolted connections| 65% thời gian cài đặt |

5. THÔNG SỐ KỸ THUẬT

Công suất danh nghĩa: 500 Tấn mỗi giờ (thức ăn khô)
Kích thước nguồn cấp dữ liệu tối đa: Lên đến 250mm
Yêu cầu về nguồn điện: ~450 kW total installed power (Main scrubber drive, động cơ màn hình, máy bơm)
Yêu cầu về nước: Khoảng 3400 US GPM at 40 PSI
Thông số vật liệu:
Trống chà sàn: 20mm mild steel shell with bolton AR400 liners
Sàn màn hình: Replaceable polyurethane panels
Sluice Trays & Riffles: Abrasionresistant aluminum or stainless steel
Khung kết cấu: Heavywall rectangular tubing
Kích thước vật lý (khoảng, mô-đun):
Mô-đun chà sàn: L12m x W5m x H5m
Screen/Sluice Module: L15m x W6m x H4m
Conveyor Modules: Variable lengths
Phạm vi hoạt động môi trường: Designed for 20°C to +50°C ambient temperature. Dust seals and covered walkways are standard.

6. KỊCH BẢN ỨNG DỤNG

Hoạt động bồi đắp phù sa ở Tây Phi | Challenge A contractor was losing an estimated $1M+ annually in unrecovered fine gold due to an outdated trommel/sluice system that couldn't handle sticky clay layers within the pay gravel.| Solution Implementation of the modular washing plant featuring the heavyduty scrubber section followed by the optimized sluice concentration system.| Results After commissioning throughput stabilized at a consistent >480 TPH despite variable clay content Fine gold recovery improved by an estimated >15%. Payback period was calculated at under eight months based on increased yield alone

Eluvial Deposit Processing in South America Challenge A mine expanding into a weathered saprolite zone faced high downtime from blockages in their existing plant's screening section causing inconsistent feed to gravity circuits Solution The plant was configured with an aggressive primary scrubber module followed by the modular trommel deck allowing quick clearing of any oversize accumulation Results Plant availability increased from ~82% to over >93%. The consistent feed improved downstream concentrator efficiency yielding a total site recovery increase of >9%

LargeScale Construction Aggregate Byproduct Recovery Challenge A sand gravel quarry operation identified payable gold in their fines stream but their existing cyclones were not designed for precious metal capture Solution Integration of a dedicated fines processing skid using principles from the washing plants concentration system into their existing wash plant flow Results The operation added a new revenue stream recovering between .5g1g Au per ton from previously discarded material adding significant margin without disrupting core aggregate production

7 CÂN NHẮC THƯƠNG MẠI

Các bậc giá thiết bị được cấu trúc xung quanh cấu hình cốt lõi:

Base Configuration Includes primary scrubbing primary screening waste conveyor basic sluice box Price positioned competitively against standard industry offerings

Enhanced Recovery Package Adds secondary fine screening advanced sluice matting/riffle systems nominal increase over base price delivers significantly higher ROI through improved recovery rates

Fully Modularized Skidded Plant All components including pumps control cabin piping pre mounted on transportable skids Premium investment reduces site installation time risk ideal for remote locations or contractors requiring relocation flexibility

Optional Features High G centrifugal concentrator tailings dewatering cyclone package automated dosing system for pH modification

Service Packages Proactive maintenance plans remote monitoring diagnostics operator training programs ensure optimal long term performance

Financing Options Available through partner institutions including equipment leasing operating lease agreements tailored capital expenditure solutions

8 Câu hỏi thường gặp

What is the minimum crew required to operate this washing plant?
The centralized controls automated lubrication allow efficient operation typically requiring one loader operator one plant monitor reducing labor costs compared older designs needing multiple attendants

How does this plant handle periods of highly abrasive feed material?
Wear components like scrubber liners screen panels are specified in abrasion resistant grades manganese steel polyurethane Field data supports component life exceeding industry averages under abrasive conditions though inspection intervals may adjust accordingly

Can this system be integrated into an existing CarboninLeach CIL circuit?
Yes It serves as an effective preconcentration device Many operations use it as a scalping unit ahead milling liberating coarse freegold reducing load capacity requirements downstream grinding leaching circuits improving overall circuit efficiency

Thời gian giao hàng thông thường là gì?
For standard configurations lead time ranges from weeks depending current production schedule complexity Fully customized orders require additional engineering time discussed during project scoping

What site preparation is necessary before delivery?
A level compacted pad adequate foundations footings utilities power water supply drainage sump required Detailed site preparation specifications provided upon order confirmation