1. KHAI THÁC ĐIỀU KHIỂN PAINPOINT

Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Xử lý nguồn cấp dữ liệu không nhất quán: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Quá nhiều nước & Tiêu thụ điện năng: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Thời gian ngừng bảo trì cao: Poorly constructed trommels, màn hình, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.

Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.

2. TỔNG QUAN SẢN PHẨM

MỘT 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Chức năng chính của nó là chà, phân loại, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Quy trình hoạt động là một quá trình liên tục:
1. Nguồn cấp dữ liệu chính & chà xát: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Phân loại kích thước hạt: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10mm to +75mm, depending on deposit) từ phần tiền phạt có giá trị.
3. Nồng độ trọng lực: The undersize slurry reports to a series of highcapacity gravity concentrators (ví dụ., máy tập trung ly tâm, cống) to separate heavy minerals, including gold, from lighter gangue material.
4. Quản lý chất thải & Tái chế nước: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.

Phạm vi ứng dụng & Hạn chế: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.

3. TÍNH NĂNG CỐT LÕI

Mô-đun máy chà sàn hạng nặng | Cơ sở kỹ thuật: Abrasionresistant steel drum with internal lifters | Lợi ích hoạt động: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | Tác động ROI: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.

HighEfficiency Screening Deck | Cơ sở kỹ thuật: Đa tầng, polyurethanelined vibrating screens with adjustable amplitude | Lợi ích hoạt động: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | Tác động ROI: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.

Cascading Centrifugal Concentration Circuit | Cơ sở kỹ thuật: Multiple highGforce concentrators in series with automated concentrate flushing | Lợi ích hoạt động: Captures fine gold down to 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | Tác động ROI: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.

Hệ thống quản lý nước tích hợp | Cơ sở kỹ thuật: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Lợi ích hoạt động: Tái chế lên đến 90% nước xử lý; provides consistent hydraulic flow to all plant sections regardless of feed conditions | Tác động ROI: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.

Bolt mô-đunThiết kế cùng nhau | Cơ sở kỹ thuật: Preengineered structural steel modules with standardized connections | Lợi ích hoạt động: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | Tác động ROI: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.

Điều khiển PLC tập trung & Giám sát | Cơ sở kỹ thuật: Bộ điều khiển logic lập trình công nghiệp với màn hình cảm ứng HMI hiển thị tải động cơ, tỷ lệ thức ăn, và áp suất bơm | Lợi ích hoạt động: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | Tác động ROI: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.

4. LỢI THẾ CẠNH TRANH

| Chỉ số hiệu suất | Tiêu chuẩn ngành (500 Lớp TPH) | Của chúng tôi 500 Giải pháp nhà máy rửa khai thác vàng TPH | Lợi thế (% Sự cải tiến) |
| : | : | : | : |
| Tỷ lệ thu hồi vàng (+100µ)| 88% 92% | >95% (fieldverified) | +3% ĐẾN +7% |
| Tiêu thụ nước mỗi tấn| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Mức độ sẵn có trung bình| 92% (robust component design) |>7 điểm phần trăm |
| Cài đặt & Thời gian vận hành| 812 vài tuần sau khi giao thành phần| 46 tuần (thiết kế mô-đun) |33% ĐẾN 50% |
| Power Draw per Processed Ton| Khác nhau rộng rãi; often suboptimal design| Optimized circuit layout reduces parasitic load| Dữ liệu trường hiển thị lên đến 15% |

5. THÔNG SỐ KỸ THUẬT

Công suất danh nghĩa: 500 tấn mỗi giờ (thức ăn khô), scalable via modular addons.
Kích thước nguồn cấp dữ liệu: Lên đến 250mm (subject to specific scrubber configuration).
Yêu cầu về nguồn điện: Xấp xỉ. 750 900 tổng tải kết nối kVA, dependent on site layout and pumping distances.
Thông số kỹ thuật vật liệu chính:
Scrubbing Drum/Wear Surfaces: Hardox 450 or AR400 Steel.
Sàn màn hình: Tấm mô-đun polyurethane.
Concentrators: Ceramiclined or polyurethane components.
Kết Cấu Thép: ASTM A36 painted or galvanized.
Kích thước vật lý (Mô-đun): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Phạm vi hoạt động môi trường: Được thiết kế cho nhiệt độ môi trường xung quanh từ 20°C đến +50°C; Tiêu chuẩn hệ thống khử bụi; can be housed within a structure if required.

6. KỊCH BẢN ỨNG DỤNG

Alluvial Gold Expansion Project, Tây Phi

Thử thách: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% phương sai), and high combined water usage exceeding license limits.
Giải pháp: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Kết quả: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.

LargeScale Placer Mine Rehabilitation

Thử thách: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Giải pháp: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Kết quả: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.

7. CÂN NHẮC THƯƠNG MẠI

Our solutions are offered in clear pricing tiers based on deposit characteristics:

1. Standard Configuration Package: Includes core scrubbing, sàng lọc, centrifugal concentration circuit, basic water sump system, Điều khiển PLC, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Tính năng tùy chọn & nâng cấp:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Gói dịch vụ:
Vận hành & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Tùy chọn tài chính:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment

Ghi chú All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc

Câu hỏi thường gặp

Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput

Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration

Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention

Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process

Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal