The Tesab 1012 Impact Crusher: Powering Productivity in Mobile Crushing Operations
In the demanding world of aggregate production, recycling, and quarrying, efficiency, reliability, and versatility are paramount. Mobile crushing plants have revolutionized these industries by bringing processing capabilities directly to the raw material source or demolition site. At the heart of many successful mobile operations lies a robust workhorse: the Tesab 1012 Impact Crusher. This track-mounted machine represents a significant leap forward in impact crushing technology, offering operators a potent combination of power, flexibility, and user-friendliness designed to maximize throughput and profitability.
Beyond Mobility: Core Design Philosophy
While its track-mounted chassis provides undeniable mobility advantages – allowing rapid relocation between sites or within large quarries – the true essence of the Tesab 1012 lies in its impact crushing chamber and intelligent engineering.
1. Robust Construction & Optimized Chamber: Built for demanding environments, the crusher features a heavy-duty fabricated steel chassis designed to absorb high-impact forces without distortion. The impact chamber itself is meticulously engineered for optimal performance:
Large Feed Opening: Accommodates substantial feed sizes (typically up to 500mm / ~20 inches), reducing pre-crushing requirements and handling larger lumps efficiently.
High Reduction Ratios: Utilizing advanced impact crushing principles combined with adjustable aprons/curtains at both feed and discharge ends (APF system), it achieves impressive reduction ratios in a single pass.
Optimized Rotor: Equipped with either two or four high-mass hammers/blow bars depending on configuration and application needs. These are easily accessible for replacement or rotation via hydraulic assistance.
Efficient Crushing Path: Material undergoes intense impact forces upon entering the chamber as it strikes the spinning rotor hammers/blow bars and is then propelled against strategically placed aprons/curtains for secondary impact reduction before exiting.
2. The Revolutionary Hybrid Drive System: Perhaps one of its most significant technological advancements is its Dual Power Source capability:
Direct Diesel Drive: Connects directly from a powerful onboard diesel engine (typically Caterpillar C9/C13 Tier III/IV compliant engines) to the crusher rotor via robust hydraulic clutches.
Electric Drive Option: Alternatively, when mains electricity is available onsite (a common scenario in recycling yards or fixed quarry locations), an onboard electric motor can power the crusher rotor instead.
Unmatched Benefits
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