Category: Stationary Crushers

The B6X Series Belt Conveyor is a modern conveying system designed for efficient material handling in industries such as mining, construction, cement, and aggregates. Developed by Liming Heavy Industry, it integrates advanced engineering to improve reliability, durability, and performance compared to traditional belt conveyors.

Key Features of B6X Series Belt Conveyor:
1. Heavy-Duty Design
– Reinforced frame and components to handle high-capacity loads.
– Suitable for long-distance transportation of bulk materials (e.g., ores, coal, sand).

2. Advanced Belt Support System
– Uses cantilever-type idlers (instead of traditional channel steel supports) for smoother operation and reduced friction.
– Enhances belt lifespan and reduces maintenance costs.

3. High-Strength Materials
– Made from high-quality steel with anti-corrosion treatment for harsh environments.
– Modular design simplifies assembly and disassembly.

4. Energy Efficiency
– Optimized motor and reducer system minimizes power consumption.
– Low-noise operation for improved workplace conditions.

5. Customizable Configurations
– Adjustable belt width (typically 500–1400 mm) and length to suit specific applications.
– Options for incline/decline conveyors, mobile units, or fixed installations.

6. Safety & Reliability
– Equipped with anti-runaway devices, belt misalignment sensors

nd emergency stop functions.
– Complies with international safety standards (e.g., ISO, CE).

Applications:
– Mining: Transporting crushed stones, minerals.
– Construction: Moving sand, gravel, cement.
– Ports/Logistics: Bulk material loading/unloading.

Advantages Over Traditional Conveyors:
– Longer service life due to robust construction.
– Lower operational costs with reduced downtime.
– Easier maintenance with accessible components.

For detailed specifications (e.g., load capacity, speed, motor power), consult the manufacturer’s documentation or contact Liming Heavy Industry directly.

Would you like assistance with installation guidelines or troubleshooting?

The GF series feeder typically refers to a range of feeding equipment used in industrial automation, packaging, or material handling systems. Below is a general overview based on common applications of GF series feeders:

1. Possible Applications of GF Series Feeders
– Vibratory Bowl Feeders: Used to align and feed small parts (e.g., screws, capsules) in assembly lines.
– Linear Feeders: Transport parts from bowls to machines in a controlled manner.
– Conveyor Feeders: For bulk material handling in industries like food, pharmaceuticals, or mining.
– Pneumatic/Mechanical Feeders: For precise part delivery in manufacturing.

2. Key Features (Varies by Model)
– Adjustable Speed/Vibration: For controlling feed rate.
– Modular Design: Compatible with different production setups.
– Material Options: Stainless steel, aluminum, or plastic for hygiene/corrosion resistance.
– Automation Integration: Often compatible with PLCs or robotics.

3. Industries Served
– Automotive
– Electronics
– Pharmaceuticals
– Food & Beverage
– Packaging

4. Manufacturers
GF series feeders may be produced by companies like:
– Syntron (vibratory feeders)
– Afag Automation (linear feed

systems)
– RNA Automation (bowl feeders)
– Custom OEM suppliers in Asia/Europe.

5. Selection Considerations
– Part size/shape
– Required feed rate (units per minute)
– Cleanliness requirements (e.g., FDA-compliant for food)

If you’re referring to a specific brand/model (e.g., *Sanki GF Feeder*, *GF Machining Solutions*), provide more details for a tailored answer. Would you like help troubleshooting or sourcing?

The S5X Vibrating Screen is a high-performance screening machine manufactured by Liming Heavy Industry (China). It’s designed for heavy-duty applications in mining, quarrying, and aggregate production, offering efficient screening of various materials.

Key Features of the S5X Vibrating Screen:
1. Robust Structure
– Reinforced steel plate construction for durability in harsh conditions.
– Modular design for easy assembly and maintenance.

2. High Screening Efficiency
– Large vibration force and amplitude for improved material handling.
– Multi-layer screening options (2-4 layers) for precise classification.

3. Advanced Vibration Mechanism
– Uses high-quality bearings and exciter technology for smooth operation.
– Adjustable vibration frequency and amplitude to suit different materials.

4. Low Maintenance & Long Service Life
– Sealed bearing housing to prevent dust ingress.
– Rubber spring or coil spring damping system reduces wear.

5. Wide Applications
– Suitable for aggregates, sand, gravel, coal, ores, and recycling materials.
– Works well in both dry and wet screening conditions.

Technical Specifications (Varies by Model)
| Parameter | Details |
|–||
| Screen Size (mm) | 1800×6000 to 2400×6000 |
| Layers | 2-4 |
| Max. Feed Size | ≤200 mm |
| Capacity | Up to 800 t/h (varies by material) |
| Power (kW) | 15-55 kW (depending on model) |
| Vibration Frequency | 700-1000 rpm |

Advantages Over Traditional Screens
✔ Higher throughput with less energy consumption
✔ Reduced noise and vibration transmission
✔ Easy screen media replacement

Common Applications
– Aggregate screening in quarries
– Mineral processing in mining
– Recycling of construction waste
– Coal grading

If you need specific details like pricing or customization options, it’s best to contact Liming Heavy Industry or an authorized distributor based on your region and requirements. Would you like assistance with installation or troubleshooting?

The TSW Series Vibrating Feeder is a type of heavy-duty feeding equipment designed for robust performance in mining, quarrying, and aggregate production. Below is a detailed overview of its features, applications, and technical specifications:

Key Features:
1. Advanced Vibrating Mechanism
– Utilizes a double eccentric shaft exciter for stable vibration, ensuring smooth and efficient material flow.
– Adjustable amplitude and frequency for precise control over feed rate.

2. Durable Construction
– High-strength steel frame with reinforced liners for extended service life.
– Resistant to wear and impact, suitable for harsh environments.

3. High Efficiency & Large Capacity
– Handles large volumes of bulk materials (up to 1,500 t/h, depending on model).
– Uniform feeding reduces segregation and optimizes downstream processing.

4. Low Maintenance Design
– Grease-lubricated bearings reduce friction and maintenance needs.
– Modular structure simplifies part replacement.

5. Energy Saving
– Optimized motor power consumption lowers operational costs.

Applications:
– Primary feeding for crushers (jaw/impact/cone crushers).
– Bulk material handling in mining, metallurgy, coal, and construction.
– Aggregates, sand & gravel plants.
– Recycling industries (e.g., waste concrete processing).

Technical Specifications (Example Model: TSW1548):
| Parameter | Value |
|–||
| Max. Feed Size | ≤800 mm |
| Capacity | 400–1,500 t/h |
| Vibration Frequency| 700–1,000 rpm |
| Amplitude | Adjustable (typically 8–12 mm) |
| Motor Power | 15–55 kW (varies by model) |
| Weight | ~6–12 tons |

Advantages Over Conventional Feeders:
– Reduced Blockages: Steep discharge angle prevents material buildup.
– Lower Noise Levels: Balanced vibration mechanism minimizes operational noise.
– Smart Compatibility: Can integrate with automated control systems (e.g., PLCs).

Installation & Maintenance Tips:
– Ensure proper alignment with downstream equipment (e.g., crusher inlet).
– Regularly check bolt tightness and bearing lubrication.
– Monitor wear on liners and replace as needed.

For specific model selection or customization options (e.g., dust-proof

A belt conveyor is a mechanical handling system used to transport materials or goods from one location to another, commonly used in industries such as mining, manufacturing, logistics, and agriculture. It consists of a continuous loop of material (the belt) that rotates around two or more pulleys, driven by a motor.

Key Components of a Belt Conveyor:
1. Conveyor Belt – The moving surface made of rubber, PVC, fabric, or metal.
2. Pulleys –
– Drive Pulley (head pulley): Powered by a motor to move the belt.
– Idler Pulley (tail pulley): Provides tension and redirects the belt.
– Snub Pulleys & Bend Pulleys: Adjust belt wrap and direction.
3. Motor & Gearbox – Provides power to drive the belt.
4. Rollers/Idlers – Support the belt and reduce friction (carrying idlers on top, return idlers underneath).
5. Frame/Structure – Supports the entire system.
6. Belt Cleaners & Scrapers – Remove material sticking to the belt.
7. Take-up Unit – Maintains proper belt tension.
8. Feed & Discharge Chutes – Direct materials onto and off the conveyor.

Types of Belt Conveyors:
– Flat Belt Conveyor – For general material transport.
– Troughed Belt Conveyor – Curved sides to prevent spillage (common in bulk handling).
– Incline/Decline Conveyor – Moves materials up or down slopes (with cleats for grip).
– Modular Belt Conveyor – Plastic interlocking belts for food processing or packaging.
– Magnetic Belt Conveyor – Transports ferrous materials using magnets.
– Portable Conveyor – Mobile units for temporary use.

Applications:
✔ Mining (coal, ore)
✔ Manufacturing (assembly lines)
✔ Warehousing & Logistics (package sorting)
✔ Agriculture (grain handling)
✔ Airports (baggage handling)

Advantages:
✓ High load capacity
✓ Long-distance transport ca

ility
✓ Low energy consumption compared to trucks
✓ Customizable speed and size

Disadvantages:
✖ High initial cost for long conveyors
✖ Requires maintenance (belt wear, alignment issues)

A Wheel Sand Washing Machine is a type of equipment used to clean and remove impurities (such as dust, clay, and organic matter) from sand, gravel, or crushed stone. It is commonly used in construction, mining, and aggregate industries to improve the quality of materials before further processing or use.

Key Features:
1. Working Principle:
– The machine uses a rotating wheel to agitate the sand and water mixture, allowing impurities to be washed away.
– Clean sand is discharged while dirty water and fine particles overflow or are collected for further treatment.

2. Components:
– Wheel Bucket: Lifts and washes the sand.
– Tank/Basin: Holds water and sand for washing.
– Motor & Reducer: Drives the wheel rotation.
– Screw Conveyor (Optional): Some models include a dewatering screw to remove excess water.

3. Advantages:
– High cleaning efficiency (removes up to 95% of impurities).
– Low water consumption compared to other methods.
– Simple structure with low maintenance costs.
– Can handle fine and coarse materials effectively.

4. Applications:
– Sand washing for construction (concrete, mortar).
– Mineral processing (silica sand, river sand).
– Quarrying and aggregate production.

Types of Wheel Sand Washing Machines:
– Single Wheel Sand Washer: Compact design for small-scale operations.
– Double Wheel Sand Washer: Higher capacity for large-scale production.

Comparison with Spiral Sand Washer:
| Feature | Wheel Sand Washer | Spiral Sand Washer |
||-|–|
| Water Usage | Lower | Higher |
| Cleaning Effect | Better for fine sand | Better for coarse materials |
| Maintenance | Easier | More complex |
| Space Needed | Compact | Larger footprint |

Common Manufacturers & Models:
– LZZG (China) – XSD Series
– Metso Outotec – AggreSand / AggreScrub

Would you like details on installation, operation, or troubleshooting? Let me know how I can assist further!

A Screw Sand Washing Machine is a type of equipment used to wash, classify, and dewater sand and other granular materials in industries like mining, construction, and quarrying. It utilizes a screw mechanism to lift and clean the material while removing impurities.

Key Features & Working Principle:
1. Structure:
– Consists of a rotating screw (auger) inside a trough or tub.
– Water inlet for washing and an overflow weir for removing impurities.

2. Working Process:
– The screw rotates, lifting sand from the bottom of the tank.
– As the sand moves upward, it is washed by water jets or immersion.
– Impurities (clay, dust, organic matter) are flushed out through the overflow weir.
– Clean sand is discharged at the top after dewatering.

3. Advantages:
– Efficient cleaning & high recovery rate (95%+).
– Low water consumption compared to bucket-wheel washers.
– Simple structure with minimal maintenance needs.
– Handles fine and coarse sand effectively.

4. Applications:
– Washing natural sand or crushed sand for construction (concrete, mortar).
– R

ving silt/clay from aggregates in quarries.
– Mineral processing (e.g., iron ore, silica sand).

Types of Screw Sand Washers:
– Single Screw Washer: One spiral for small-scale operations.
– Double Screw Washer: Two parallel screws for higher capacity.

Comparison with Other Sand Washers:
| Feature | Screw Washer | Bucket Wheel Washer | Log Washer |
||-|||
| Water Usage | Low | High | Moderate |
| Fines Loss | Minimal | Higher | Moderate |
| Capacity | Medium | High | High |
| Maintenance | Low | Moderate | High |

Selection Considerations:
– Material Type (size, clay content).
– Required Output (tons/hour).
– Water Availability & Recycling System.

Would you like details on installation, maintenance, or specific models?

A vibrating screen is a mechanical equipment used to separate materials by particle size, commonly employed in industries like mining, construction, agriculture, and recycling. It works by using vibration to sift and sort bulk materials into different grades or remove impurities.

Key Components of a Vibrating Screen:
1. Screen Box/Deck: The frame holding the screening surface (mesh or perforated plates).
2. Vibrating Mechanism: Generates vibrations (e.g., eccentric shafts, unbalanced motors, or electromagnetic drives).
3. Screen Media (Mesh): Woven wire, polyurethane, or rubber panels with specific aperture sizes.
4. Springs/Dampers: Isolate vibrations and support the screen structure.
5. Drive System: Electric motor with belts or direct drive for power transmission.

Types of Vibrating Screens:
1. Linear Vibrating Screen
– Moves in a straight line; ideal for dry or wet fine screening.
– Common in aggregate and mining industries.

2. Circular Vibrating Screen
– Uses a circular motion; suitable for medium to coarse materials.
– Often seen in quarrying and mineral processing.

3. High-Frequency Vibrating Screen
– Operates at high speeds (up to 7,200 RPM) for fine particles (e.g., silica sand, minerals).

4. Banana Screen (Multi-Slope Screen)
– Features variable deck angles for higher capacity in wet screening applications.

5. Trommel Screen (Rotary Screen)
– A rotating cylindrical sieve used for composting, waste sorting, etc.

Applications:
– Mining & Quarrying: Sorting crushed stones, ores, coal.
– Aggregate Industry: Grading sand, gravel.
– Recycling: Separating plastics, metals, waste materials.
– Agriculture: Grain cleaning and seed sizing.
– Chemical & Food Processing: Powder classification.

Advantages:
✔ High efficiency in material separation.
✔ Adjustable vibration intensity & screen angles.
✔ Handles wet or dry materials.
✔ Low maintenance compared to static screens.

Disadvantages:
✖ Noise and dust generation may require mitigation.
✖ Wear of screen mesh over time (especially abrasive materials).

Selection Criteria:
– Material type (size, moisture content).
– Required throughput capacity.

Concrete-use sand making equipment is essential for producing high-quality artificial sand (manufactured sand or M-sand) as a substitute for natural sand in construction. Here are the key types of equipment and considerations:

1. Types of Sand Making Equipment
# (1) Vertical Shaft Impact Crusher (VSI Crusher)
– Principle: Uses high-speed rotor and anvils to crush rocks into cubical sand particles.
– Advantages:
– Produces well-graded, angular sand ideal for concrete.
– Low fines generation (adjustable gradation).
– Energy-efficient compared to other crushers.
– Applications: Best for hard rocks (granite, basalt).

# (2) High-Efficiency Fine Crusher
– Suitable for softer materials (limestone, dolomite).
– Produces uniform particle size with lower energy consumption.

# (3) Hammer Crusher
– Cost-effective but generates more flaky particles (less ideal for high-strength concrete).

# (4) Roll Crusher
– Used for secondary crushing to refine sand gradation.

2. Auxiliary Equipment
– Vibrating Feeder: Ensures steady material supply.
– Jaw/Cone Crusher: Primary crushing before sand making.
– Sand Washer: Removes excess dust and impurities (important for concrete quality).
– Vibrating Screen: Classifies sand into different sizes (0-5mm for concrete).

3. Key Considerations for Concrete Sand Production
– Particle Shape: Cubical grains enhance workability and strength.
– Gradation: Must meet ASTM C33 or local standards (e.g., 0–5mm wit

15% fines).
– Moisture Control: Wet processing reduces dust but requires drying for ready-mix concrete.

4. Popular Manufacturers
– Metso, Sandvik, Terex (High-end VSI crushers)
– Liming Heavy Industry, SBM (Cost-effective solutions)

5. Environmental & Cost Factors
– Dust control systems (bag filters, water spray).
– Energy consumption vs. output optimization.

Would you like recommendations based on your specific material type or production capacity?

Dry-mixed mortar sand making equipment is designed to produce high-quality artificial sand or fine aggregates specifically for dry-mixed mortar applications. This equipment ensures the sand meets strict particle size, gradation, and cleanliness standards required for mortar formulations. Below are key aspects of such systems:

1. Core Equipment for Dry-Mixed Mortar Sand Production
– Crushers:
– *Jaw Crusher*: Primary crushing of raw materials (e.g., limestone, granite).
– *Impact Crusher* or *Cone Crusher*: Secondary crushing to achieve finer particles.
– *Vertical Shaft Impact (VSI) Crusher*: Critical for shaping sand particles and improving gradation (cubic-shaped grains reduce mortar shrinkage).

– Sand Making Machine:
– Uses a “stone-on-stone” or “stone-on-iron” principle to produce sand with adjustable fineness modulus (typically 1.2–3.0 for mortar).

– Screening System:
– *Vibrating Screens*: Separate sand into different fractions (e.g., 0–0.6 mm, 0.6–1.18 mm, 1.18–2.36 mm) to meet mortar mix designs.
– *Air Classifiers*: Optional for ultra-fine particle control (<75 μm).

– Sand Washing & Dewatering:
– *Wheel Sand Washer* or *Spiral Classifier*: Removes clay, dust, and impurities (critical for bond strength in mortar).
– *Dewatering Screen* or *Fine Sand Recovery Unit*: Reduces moisture content (<3% for dry-mixed mortar).

2. Key Features of High-Quality Mortar Sand
– Particle Shape: Cubic or spherical grains enhance workability and reduce water demand.
– Gradation Control: Balanced distribution (e.g., complying with ASTM C144 or EN 13139).
– Low Clay/Silt Content: <3% to avoid cracking and poor adhesion.
– Moisture Control: <0.5% moisture after drying (to prevent clumping in dry mixes).

3. Auxiliary Systems
– Drying System:
– *Rotary Dryer*: Reduces moisture in natural or crushed sand using hot air (fuel options: gas, coal, biomass).

– Dust Collection:
– *Bag Filters* or *Cy