Category: Stationary Crushers

A jaw crusher is a primary crushing machine used in mining, construction, and recycling industries to break down large rocks, ores, and other hard materials into smaller, more manageable pieces. It operates by compressing the material between two jaws—one fixed and one moving—to reduce its size.

Key Components of a Jaw Crusher:
1. Fixed Jaw (Stationary Die) – The immovable surface that forms part of the crushing chamber.
2. Moving Jaw (Swing Jaw) – Moves back and forth against the fixed jaw, applying mechanical pressure.
3. Toggle Plate – A safety mechanism that protects the crusher from damage due to uncrushable material.
4. Eccentric Shaft – Drives the moving jaw in an elliptical motion for crushing action.
5. Flywheel – Stores energy to ensure smooth operation.
6. Cheek Plates – Protective liners on the sides of the crushing chamber.

How It Works:
1. Material is fed into the top of the crusher.
2. The moving jaw exerts force on the rock by pressing it against the fixed jaw.
3. Crushed material exits through the discharge opening at the bottom (adjustable for different sizes).

Types of Jaw Crushers:
– Single Toggle Jaw Crusher – Simpler design with only one toggle plate; efficient for smaller operations.
– Double Toggle Jaw Crusher – More complex but provides better crushing force for harder materials.

Applications:
– Mining (crushing gold, copper, iron ore)
– Construction (breaking concrete, asphalt)
– Recycling (demolition waste processing)
– Quarrying (limestone, granite, gravel)

Advantages:
✔ High reduction ratio
✔ Simple structure & easy maintenance
✔ Suitable for hard and abrasive materials

Disadvantages:
✖ Higher wear on jaw plates compared to gyratory crushers
✖ Less efficient for sticky or wet materials

Would you like details on maintenance, sizing, or specific brands/models? Let me know how I can assist further!

The JC Series Jaw Crusher is a modern, high-performance primary crushing machine designed for tough and abrasive materials. It is widely used in mining, quarrying, construction, and recycling industries due to its robust structure, efficiency, and reliability. Below are its key features, advantages, and technical specifications:

Key Features of JC Series Jaw Crusher
1. Advanced Crushing Technology
– Optimized cavity design and kinematics for higher capacity and better particle shape.
– Deep “V” crushing chamber minimizes blockage and improves throughput.

2. Robust Construction
– High-quality steel components (e.g., cast steel frame, forged eccentric shaft) ensure durability.
– Reinforced design for handling hard materials like granite, basalt, and iron ore.

3. Adjustable Discharge Setting
– Hydraulic or mechanical adjustment options for quick and precise control of the output size.

4. Energy Efficiency
– Low power consumption per ton of crushed material due to optimized motion and reduced friction.

5. Safety & Maintenance
– Easy-to-replace wear parts (jaw plates, cheek plates).
– Centralized lubrication system for smooth operation.

Advantages Over Traditional Jaw Crushers
– Higher capacity (up to 30% more than conventional models).
– Longer service life due to wear-resistant materials.
– Reduced downtime with user-friendly m

tenance features.
– Better final product shape (cubical output) for downstream processes.

Typical Applications
– Primary crushing of hard rocks (e.g., granite, quartz).
– Recycling concrete and demolition waste.
– Aggregate production for roads and construction.

Technical Specifications (Example Model: JC110)
| Parameter | Details |
|–|-|
| Feed Opening | 1100×850 mm |
| Max Feed Size | ≤650 mm |
| Capacity | 150–500 t/h (depending on material) |
| Power | 90–160 kW |
| Weight | ~25,000 kg |

*(Note: Specifications vary by model; consult manufacturer data for exact details.)*

Manufacturers & Models
Popular brands offering JC Series crushers include:
– Liming Heavy Industry (e.g., JC110, JC125)
– Sandvik CJ Series (similar advanced jaw crushers)

For specific models

The HJ Series Jaw Crusher is a high-performance crushing machine developed by Liming Heavy Industry, designed for primary crushing of hard and abrasive materials. It combines advanced technology, robust construction, and energy efficiency to optimize crushing performance in mining, quarrying, and recycling applications.

Key Features of HJ Series Jaw Crusher:
1. Advanced Crushing Technology
– Utilizes a deep crushing cavity and optimized kinematics for higher capacity and better particle shape.
– Equipped with a modular frame design for easy transportation and installation.

2. High Efficiency & Low Energy Consumption
– Features a hydraulic adjustment system for quick discharge setting changes.
– Optimized speed and stroke enhance productivity while reducing energy consumption.

3. Durable & Reliable Construction
– Made with high-quality steel components for extended service life.
– Reinforced bearings and heavy-duty eccentric shaft ensure stability under heavy loads.

4. User-Friendly Maintenance
– Simplified access to wear parts (e.g., jaw plates, toggle plate) reduces downtime.
– Lubrication system ensures smooth operation even under harsh conditions.

5. Wide Application Range
– Suitable for processing hard rocks (granite, basalt), ores (iron, copper), and construction waste.
– Used in mining, aggregate production, and infrastructure projects.

Technical Parameters (Example Model: HJ110)
| Parameter | Value |
|–|–|
| Feed Opening | 1100×850 mm |
| Max Feed Size | ≤660 mm |
| Capacity | 150-650 t/h |
| Power | 132-160 kW |
| Weight | ~28-35 tons |

Advantages Over Traditional Jaw Crushers:
✔ Higher crushing ratio & better grain shape
✔ Reduced operating costs due to energy efficiency
✔ Longer lifespan with wear-resistant materials
✔ Easier maintenance with hydraulic adjustment

Applications:
– Primary crushing in mining & quarrying
– Recycling of construction debris (concrete, asphalt)
– Aggregates production for roads and buildings

If you need specific model details or comparisons with other crushers (like PE or C6X series), feel free to ask!