Category: Stationary Crushers

A rotary kiln is a large, cylindrical thermal processing equipment used in various industries to heat materials at high temperatures (typically between 800°C and 2000°C) in a continuous or batch process. It consists of a rotating steel shell lined with refractory materials, tilted slightly to allow material to move from the feed end to the discharge end.

Key Components of a Rotary Kiln
1. Rotating Shell: A long, cylindrical steel tube that rotates slowly (0.5–5 RPM) on supporting rollers.
2. Refractory Lining: Protects the shell from extreme heat and chemical reactions.
3. Drive System: Includes motor, gearbox, and girth gear for rotation.
4. Support Rollers & Thrust Rollers: Bear the kiln’s weight and maintain alignment.
5. Burner & Fuel System: Provides heat (gas, oil, coal, or alternative fuels).
6. Sealing System: Prevents air leakage at inlet/outlet ends.
7. Exhaust System: Removes gases and dust.

Types of Rotary Kilns
– Direct-Fired Kiln: Heat is applied directly to the material (e.g., cement, lime).
– Indirect-Fired Kiln: Material is heated through an external jacket (e.g., calcination of chemicals).
– Co-Current vs. Counter-Current Flow: Depending on gas-material flow direction.

Applications
1. Cement Production (Clinker formation)
2. Lime Calcination (CaCO₃ → CaO + CO₂)
3. Metallurgy (Iron ore pelletizing, alumina calcination)
4. Waste Treatment (Hazardous waste incineration)
5. Chemical Processing (TiO₂ production, phosphate calcination)
6. Mineral Processing (Kaolin, gypsum)

Advantages
– High thermal efficiency
– Continuous operation
– Ability to handle abrasive/high-temperature materials
– Versatile fuel options

Challenges
– High capital & maintenance costs
– Refractory wear over time
– Emissions control requirements

Would you like details on a specific type or application?

A rod mill is a type of grinding mill that uses long steel rods as the grinding medium to break down materials. It is commonly used in the mineral processing industry to grind ores, coal/coke, and other materials for both wet and dry processes.

Key Features of Rod Mills:
1. Grinding Medium: Uses steel rods (typically 2-4 meters long) instead of balls (as in ball mills).
2. Cascading Action: The rods tumble and roll, creating a line contact that provides selective grinding—coarse particles are broken first while minimizing over-grinding.
3. Particle Size Control: Produces a more uniform particle size distribution with fewer fines compared to ball mills.
4. Applications:
– Primary grinding stage in mineral processing.
– Preparation of feed for ball mills or gravity separation.
– Grinding coal/coke for industrial processes.

Advantages Over Ball Mills:
– Less risk of over-grinding (better for brittle materials).
– More efficient for coarse grinding (produces fewer slimes).
– Lower energy consumption for certain materials.

Disadvantages:
– Not suitable for very fine grinding (ball mills are better for ultrafine particles).
– Rods require more maintenance (can bend or break).

Common Configurations:
– Overflow Rod Mill: Discharges material through a trunnion.
– Peripheral Discharge Rod Mill: Material exits through openings around the mill shell.

Rod mills are often used in conjunction with ball mills in mineral processing circuits, where they serve as the primary grinder before finer grinding in a ball mill.

Would you like details on specific applications or operational parameters?

The HGT Gyratory Crusher is a high-capacity, heavy-duty primary crushing machine designed for large-scale mining and quarrying applications. It integrates mechanical, hydraulic, electrical, and intelligent control technologies to deliver superior performance, efficiency, and reliability.

Key Features of the HGT Gyratory Crusher:
1. Robust Structure
– Built with a heavy-duty frame and high-strength materials to withstand extreme crushing conditions.
– Optimized crushing chamber design for higher capacity and finer output.

2. Advanced Hydraulic System
– Fully automated hydraulic adjustment for quick setting changes.
– Overload protection to prevent damage from uncrushable materials.

3. Intelligent Control System
– Real-time monitoring via sensors for operational parameters (e.g., power consumption, pressure, temperature).
– Remote control capability for safer and more efficient maintenance.

4. Superior Crushing Performance
– High reduction ratio with consistent product size.
– Suitable for hard and abrasive materials (e.g., granite, basalt, iron ore).

5. Energy Efficiency
– Optimized energy use with smart load-sensing technology.
– Lower operational costs compared to traditional gyratory crushers.

6. Easy Maintenance
– Modular design simplifies component replacement.
– Hydraulic-assisted disassembly reduces downtime.

Applications:
– Large-scale mining (primary crushing of ores).
– Quarrying (aggregate production).
– Heavy-duty industrial mineral processing.

Advantages Over Jaw Crushers & Cone Crushers:
– Higher throughput capacity.
– Continuous

ushing action (vs. intermittent jaw crusher cycle).
– Better suited for high-tonnage operations.

Manufacturer & Availability:
The HGT Gyratory Crusher is typically offered by leading global suppliers like SBM (Shibang Industry & Technology Group) or other specialized heavy machinery manufacturers.

Would you like details on specific models, technical specifications, or comparisons with other crushers?

The CI5X Series Impact Crusher is a modern, high-efficiency crushing machine developed by Liming Heavy Industry, designed for primary and secondary crushing applications in mining, construction, and recycling industries. It integrates advanced technologies to improve performance, reliability, and ease of maintenance.

Key Features of CI5X Impact Crushers:
1. Advanced Rotor Design
– Heavy-duty rotor with high inertia for efficient crushing.
– Adjustable speed to optimize production and particle shape.

2. Impact Plates & Blow Bars
– High-chromium or martensitic alloy blow bars for extended wear life.
– Hydraulic or mechanical adjustment for gap settings.

3. Hydraulic System
– Hydraulic assist for opening the crusher frame and adjusting discharge settings.
– Reduces downtime during maintenance or clearing blockages.

4. High Crushing Efficiency
– Optimized crushing chamber design for better material impact and reduction ratios.
– Suitable for hard rocks (granite, basalt) and recycling (concrete, asphalt).

5. Intelligent Control System
– PLC-based automation for real-time monitoring of operational parameters (e.g., rotor speed, feed size).

6. Low Maintenance & Easy Operation
– Quick-access parts (e.g., blow bars, impact plates) reduce service time.
– Vibration sensors protect the machine from overloads.

7. Environmental Adaptability
– Dust suppression options available to comply with environmental regulations.

Applications:
– Aggregates production (quarrying).
– Mining operations (ore crushing).
– Construction waste recycling (concrete, asphalt).
– Railway/road building materials processing.

Models & Capacities:
The CI5X series includes multiple models with throughput capacities ranging from 100–600 TPH, depending on feed size and material hardness.

Advantages Over Competitors:
– Higher reduction ratios compared to traditional impact crushers.
– Lower operational costs due to durable wear parts and energy efficiency.

Would you like specific details on a particular model or technical specifications?

The C6X Series Jaw Crusher is a high-performance primary crushing machine developed by Liming Heavy Industry (China). It is designed for tough crushing conditions, offering robust construction, advanced technology, and high efficiency. Below are its key features and specifications:

Key Features of C6X Jaw Crusher:
1. Optimized Structure & Durability
– Reinforced frame with high-quality steel plates for heavy-duty applications.
– Bolted (non-welded) design reduces stress concentration, enhancing longevity.

2. Advanced Crushing Technology
– Eccentric Shaft & Large Flywheel: Ensures stable operation and high inertia for efficient crushing.
– Adjustable Discharge Opening: Hydraulic or mechanical adjustment for flexible output size control.

3. High Efficiency & Low Energy Consumption
– Deep crushing cavity and optimized kinematics reduce energy use while increasing throughput.
– Reduced Downtime: Easy maintenance with accessible components.

4. User-Friendly Design
– Integrated motor base simplifies installation.
– Centralized lubrication system ensures smooth operation.

5. Wide Applications
Suitable for primary crushing of hard rocks (granite, basalt), ores, and recycled concrete in mining, quarrying, and construction.

Technical Specifications (Typical Model: C6X110)
| Parameter | Value |
|–||
| Feed Opening | 1100×850 mm |
| Max Feed Size | ≤800 mm |
| Capacity | 160–460 t/h |
| Eccentric Shaft Speed | 250 rpm |
| Motor Power | 160–200 kW |
| Weight | ~28,000 kg |

*(Note: Specifications vary by model; refer to manufacturer data for exact details.)*

Advantages Over Traditional Jaw Crushers:
✔ Higher reliability with modular design.
✔ Improved crushing efficiency due to optimized kinematics.
✔ Reduced operational costs with energy-saving features.

Typical Applications:
– Mining and metallurgy
– Aggregate production (quarries)
– Construction waste recycling

For detailed technical drawings or customized solutions, consult the manufacturer (Liming Heavy Industry) or authorized distributors.

Would you like information on installation guidelines or comparative analysis with other crushers?

The VSI6S Vertical Shaft Impact Crusher is a high-efficiency crushing machine developed by Liming Heavy Industry, designed for producing high-quality sand and shaping aggregates in quarries, mining, and construction industries. It integrates advanced crushing technology with low energy consumption and high output.

Key Features of VSI6S Vertical Shaft Impact Crusher:
1. Advanced Rotor Design
– Optimized deep cavity rotor for higher throughput and better particle shape.
– Adjustable speed control to optimize crushing efficiency.

2. Crushing & Shaping Capability
– Suitable for tertiary and quaternary crushing.
– Produces well-shaped, cubic end products ideal for concrete, asphalt, and high-grade sand.

3. Low Wear & Maintenance
– Equipped with wear-resistant materials (e.g., tungsten carbide tips).
– Modular design allows easy replacement of wearing parts.

4. Energy Efficiency
– Hydraulic or electric drive options for reduced power consumption.
– Improved crushing chamber design minimizes energy waste.

5. Automation & Safety
– PLC control system for real-time monitoring.
– Vibration sensors and overload protection enhance operational safety.

6. Versatile Applications
– Ideal for processing hard rocks (granite, basalt), limestone, and industrial minerals.
– Used in artificial sand production, aggregate shaping, and slag recycling.

Technical Specifications (General)
| Parameter | Details |
|–||
| Max Feed Size | ≤50mm (varies by model) |
| Capacity | 50-650 t/h |
| Motor Power | 110-400 kW |
| Rotor Speed | Adjustable (1000-2000 rpm) |
| Weight | ~8-20 tons (depends on model) |

Advantages Over Traditional Crushers:
✔ Higher sand yield with better grain shape
✔ Lower operating costs due to reduced wear
✔ Flexible configuration (rock-on-rock or rock-on-iron crushing modes)

Typical Applications:
– Manufactured sand production
– Road construction aggregates
– Concrete and asphalt mixing plants
– Mining and mineral processing

If you need specific model details or operational guidance, feel free to ask! Would you like information on installation or maintenance tips?

The B Series VSI Crusher (Vertical Shaft Impact Crusher) is a high-performance crushing machine designed for producing high-quality sand and shaping aggregates. It is widely used in the production of artificial sand, metal ores, cement, refractory materials, and more. Below are its key features and applications:

Key Features:
1. Advanced Rotor Design
– Optimized rotor structure for higher throughput and better particle shape.
– Available in open or enclosed configurations for different material types.

2. High Crushing Efficiency
– Uses a rock-on-rock or rock-on-steel crushing principle for reduced wear and better product gradation.

3. Adjustable Speed Control
– Allows fine-tuning of product size and shape by adjusting rotor speed.

4. Low Operating Costs
– Minimal wear parts due to optimized impact zones.
– Easy maintenance with accessible components.

5. Versatile Applications
– Suitable for tertiary and quaternary crushing stages.
– Can handle abrasive materials like granite, basalt, and iron ore.

6. Automation & Safety Features
– Equipped with vibration sensors and automatic lubrication systems for smooth operation.

Applications:
– Artificial sand production for construction.
– Aggregate shaping in road building.
– Mineral processing (e.g., bauxite, iron ore).
– Recycling (glass, concrete waste).
– Industrial minerals (quartz, feldspar).

Models & Capacity:
B Series VSI Crushers come in various models (e.g., B-6150SE, B-7150SE, B-9100SE) with capacities ranging from 50–500 t/h, depending on feed size and rotor configuration.

Advantages Over Traditional Crushers:
– Better cubical product shape.
– Higher yield of fine materials.
– Lower energy consumption compared to cone crushers.

Would you like details on a specific model or technical specifications?

A Deep Rotor VSI (Vertical Shaft Impactor) Crusher is an advanced type of sand-making and rock-crushing equipment designed for high-efficiency fine crushing and shaping. It is widely used in mining, construction, cement, metallurgy, and other industries for producing high-quality aggregates, sand, and cubical-shaped particles.

Key Features of Deep Rotor VSI Crusher:
1. Deep Rotor Design
– The rotor is deeper than conventional VSI crushers, allowing for higher throughput capacity and better material acceleration.
– Enhances crushing efficiency by increasing the impact force on materials.

2. High Crushing Efficiency
– Optimized crushing chamber design ensures better particle shape (cubical) and reduced flakiness.
– Capable of handling hard and abrasive materials like granite, basalt, and iron ore.

3. Low Wear & Maintenance
– Uses wear-resistant materials (e.g., tungsten carbide) for key components like the rotor tips and anvils.
– Reduced downtime due to longer service life of wear parts.

4. Adjustable Particle Size Control
– The final product size can be adjusted by changing rotor speed, feed rate, or cascade ratio.
– Ideal for producing fine sand (0-5mm) or coarser aggregates (5-20mm).

5. Versatile Applications
– Suitable for tertiary or quaternary crushing stages in aggregate production.
– Used in artificial sand manufacturing (replacing natural sand).
– Effective in recycling applications (concrete, glass).

6. Energy Efficient
– Operates at lower power consumption compared to traditional crushers while maintaining high output.

Working Principle:
– Material is fed into the crusher through the hopper.
– The high-speed rotating rotor throws the material against the surrounding anvils or rock shelves.
– Impact forces break the material into smaller particles with a well-graded shape.
– Adjustable cascading flow controls the crushing intensity.

Advantages Over Traditional Crushers:
✔ Higher production capacity with less energy consumption.
✔ Better product shape (more cubical vs. flaky).
✔ Lower operating costs due to reduced wear rates.
✔ Suitable for both soft and hard materials.

Common Applications:
– Sand making for concrete & asphalt production.
– Fine crushing in mining operations.
– Aggregate shaping in road construction.
– Recycling of construction waste.

Would

The HPT Cone Crusher (High-Performance Hydraulic Cone Crusher) is an advanced crushing machine designed for high productivity, energy efficiency, and fine crushing performance. It is widely used in mining, aggregate production, and industrial milling applications.

Key Features of HPT Cone Crusher:
1. Advanced Hydraulic System
– Enables automatic adjustment of the discharge opening and overload protection, ensuring stable operation and reducing downtime.

2. High Crushing Efficiency
– Optimized cavity design and higher speed improve crushing ratio and output while maintaining good particle shape.

3. Multi-Cylinder Hydraulic Structure
– Provides stronger crushing force compared to traditional spring cone crushers, improving handling capacity for hard materials.

4. Intelligent Control System
– Equipped with an automated control panel for real-time monitoring and adjustments, enhancing operational safety and efficiency.

5. Low Maintenance & Long Service Life
– Durable components (e.g., high-quality alloy steel frame) reduce wear and extend lifespan.

6. Versatile Applications
– Suitable for secondary, tertiary, and quaternary crushing stages in mining (iron ore, granite, basalt) and aggregate production.

Technical Parameters (Example Model: HPT300)
| Parameter | Specification |
|–||
| Max Feed Size | ≤230mm |
| Capacity | 120-700 t/h |
| Power | 315 kW |
| Discharge Range | 19-51mm (adjustable) |

Advantages Over Traditional Cone Crushers:
✔ Higher throughput with lower energy consumption
✔ Better particle shape for aggregates
✔ Smoother operation with hydraulic cushioning
✔ Easier maintenance with modular design

Common Applications:
– Mining (metal/non-metal ores)
– Construction aggregates (sand & gravel)
– Industrial minerals processing
– Quarrying operations

Would you like details on a specific model or application?

The HST Hydraulic Cone Crusher is a high-efficiency crusher designed for mining, construction, and aggregate production. It integrates mechanical, hydraulic, electrical, automation, and intelligent control technologies to provide superior crushing performance. Below are its key features and specifications:

Key Features:
1. Advanced Hydraulic System
– Fully automatic hydraulic adjustment for discharge opening, ensuring consistent product size.
– Overload protection to prevent damage from uncrushable materials.

2. High Crushing Efficiency
– Optimized cavity design and higher speed for improved reduction ratio and output.
– Suitable for secondary and tertiary crushing of hard and abrasive materials.

3. Intelligent Control
– Equipped with an automated control system (PLC) for real-time monitoring and adjustments.
– Remote operation capability reduces manual intervention.

4. Robust Structure
– Heavy-duty frame ensures durability under high-load conditions.
– High-quality wear-resistant materials extend service life.

5. Low Operating Costs
– Energy-efficient motor reduces power consumption.
– Easy maintenance with accessible components.

Technical Specifications (Example Model: HST315):
| Parameter | Specification |
|–||
| Max Feed Size | ≤370 mm |
| Capacity | 259–635 t/h |
| Power | 315 kW

|
| Discharge Range | 19–51 mm |
| Weight | ~41,000 kg |

Applications:
– Mining (iron ore, copper, gold, etc.)
– Quarrying (granite, basalt, limestone)
– Construction aggregates
– Industrial minerals processing

Advantages Over Traditional Cone Crushers:
✔ Higher throughput with less downtime
✔ Better particle shape and gradation control
✔ Safer operation with hydraulic clearing

For detailed technical data or model selection, consult the manufacturer’s documentation based on your specific requirements. Would you like assistance with installation or operational guidelines?