Me shumicë Stone Crusher Plant Private Label Prodhuesi

Wholesale Stone Crusher Plant Private Label Manufacturer

Përshkrimi i shkurtër:

1. HAPJA E NGA PAINPOINT Po përshkallëzojnë kostot operacionale dhe kohën e paparashikueshme të joproduktive duke gërryer marzhet e përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the core challenges in primary crushing often stem from the initial reduction stage. Pikat e zakonshme të dhimbjes përfshijnë: Kosto e lartë perton: Inefficient crushing chambers and excessive wear part consumption directly increase your cost per…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Kostot operacionale të përshkallëzuara dhe kohëzgjatja e paparashikueshme e joproduktive po gërryen marzhet tuaja të përgjithshme të prodhimit? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, the core challenges in primary crushing often stem from the initial reduction stage. Pikat e zakonshme të dhimbjes përfshijnë:

Kosto e lartë perton: Inefficient crushing chambers and excessive wear part consumption directly increase your cost per ton of produced aggregate.
Kohë joproduktive të paplanifikuara: Premature component failure or the need for frequent, complex adjustments halts your entire processing line, kushton mijëra në orë në prodhim të humbur.
Trajtimi i paqëndrueshëm i ushqimit: Kalimi, ndarja, and difficulty processing variable feed sizes (from fines to large slabs) lead to chokeups, xhiros e reduktuar, and increased equipment stress.
Punë e tepërt e mirëmbajtjes: Designs that require frequent, manual greasing or lengthy procedures for wear part inspection and replacement tie up skilled personnel on reactive tasks.
Kufizimet e konfigurimit të ngurtë: Fixed plant designs that cannot adapt to changing feed material characteristics or final product specifications limit your operational flexibility and market responsiveness. Me shumicë Stone Crusher Plant Private Label Prodhuesi

Pyetja qendrore është: how can you establish a more reliable, efikase, and profitable primary crushing foundation? The solution begins with selecting the right primary stone crusher plant.

2. PËRMBLEDHJE E PRODUKTIT

This product line comprises stationary and semistationary primary jaw crusher plants engineered for the first reduction stage of hard rock (granit, bazalt) dhe agregatet abrazive. The plant integrates a robust jaw crusher with a heavyduty vibrating grizzly feeder (VGFF VGF) and necessary onboard conveyors onto a single chassis.

Rrjedha e punës operative:
1. Feed & Skalping: Runofquarry material is dumped into the vibrating grizzly feeder (VGFF VGF), which simultaneously feeds the crusher at a controlled rate and scalps out undersize material to bypass the crusher, improving overall efficiency.
2. Reduktimi Primar: The core jaw crusher utilizes compressive force to break large stones against a fixed jaw plate. A steep nip angle and optimized kinematics ensure aggressive bite and high reduction ratios.
3. Shkarkimi & Transporti: Crushed material is discharged at a specified CSS (Cilësimet anësore të mbyllura) onto an integral product conveyor for transport to the next stage in your processing circuit.

Fusha e Aplikimit & Kufizimet:
Fushëveprimi: Ideale për thërrmimin parësor në gurore, minierave, dhe projekte ndërtimi në shkallë të gjerë. Suited for highabrasion materials where durability is critical.
Kufizimet: Not designed as a finished product solution; output requires secondary/tertiary crushing for most specification aggregates. Maximum feed size is determined by crusher model opening. Kërkon të qëndrueshme, prepared ground for setup.

3. TIPARET THEMELORE

Dhoma e Thërrmimit të Thellë & Kinematika agresive | Baza Teknike: Steep nip angle design combined with high inertia flywheels | Përfitimi Operacional: Enables effective processing of larger feed blocks with fewer choke points, increasing usable capacity | Ndikimi i ROI: Reduces need for preblasting or secondary breaking, lowering drilling/blasting costs by an estimated 1015%.

Ushqyes Grizzly vibrues HeavyDuty (VGFF VGF) | Baza Teknike: Unitized vibrator assembly with adjustable grizzly bar section | Përfitimi Operacional: Provides consistent material flow to the crusher cavity while removing fines, preventing overload and reducing jaw plate wear on softer material | Ndikimi i ROI: Përmirëson xhiron e përgjithshme të impiantit nga 812% by optimizing crusher load and can extend jaw liner life.

Rregullimi hidraulik & Sistemi i pastrimit | Baza Teknike: Integrated hydraulic rams for toggle tensioning and chamber clearing | Përfitimi Operacional: Allows operators to adjust CSS quickly for product size changes and safely clear blockages without manual intervention | Ndikimi i ROI: Cuts downtime for adjustments/clearing by over 70%, translating to hundreds of recovered production hours annually.

BoltOn Wear Part Design & Qasja në platforma | Baza Teknike: Modular jaw dies secured with standard bolts; full perimeter access platforms | Përfitimi Operacional: Mundëson më të sigurt, faster liner changes during scheduled maintenance windows without specialized lifting equipment inside the chamber | Ndikimi i ROI: Redukton kohën e ndërrimit të astarit deri në 50%, uljen e kostove të punës dhe rritjen e disponueshmërisë së impiantit.

Lube e centralizuar & Sistemi i kontrollit PLC | Baza Teknike: Automated grease lubrication to key bearings; programmable logic controller with safety interlocks | Përfitimi Operacional: Ensures critical bearings receive correct lubrication without operator reliance; provides monitoring of key functions like power draw and temperature | Ndikimi i ROI: Parandalon dështimet katastrofike të kushinetës; të dhënat në terren tregojnë a 30% reduction in lubricationrelated component issues.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE Me shumicë Stone Crusher Plant Private Label Prodhuesi

Gama e Kapacitetit: I konfigurueshëm nga 150 TPH deri në fund 900 TPH final output capacity.
Hapja e furnizimit me polic: Sizes from 900mm x 600mm up to 1500mm x 1300mm.
Kërkesat për fuqi: Fuqia totale e instaluar e centralit nga 150 kW në 400 kW në varësi të konfigurimit. Furnizimi standard në 400V/50Hz ose i personalizueshëm.
Specifikimet e materialit: Fabrikuar nga çeliku me tension të lartë (S355JR+). Jaw plates available in multiple manganese steel grades (14%,18%,22%) tailored to abrasiveness.
Dimensionet fizike (Tipike): Gjatësia përafërsisht. ~15m – ~22m; Gjerësia përafërsisht. ~3m – ~4m; Lartësia përafërsisht. ~4m – ~5m.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C. Lidhjet e sistemit të frenimit të pluhurit janë standarde.

6. Skenarët e APLIKIMIT

Projekti për zgjerimin e gurores së granitit

Sfida: An existing quarry needed to increase primary output by 40% but faced space constraints limiting major layout changes. Their legacy plant required excessive maintenance time.
Zgjidhje: Implementation of a highcapacity primary jaw crusher plant with an integrated prescalper on a compact chassis footprint.
Rezultatet: Achieved the targeted throughput increase within the existing feed area. Reduced monthly scheduled maintenance hours by onethird due to improved access features.

Basalt Aggregate Production for Highway Construction

Sfida: Highly abrasive basalt was causing premature wear on competitor equipment (650 hrs average), allowing accurate maintenance scheduling that eliminated unplanned stoppages during peak construction periods.

7. KONSIDERATA TREGTARE

Our private label stone crusher plants are offered under three main tiers:

1. Niveli standard i prodhimit: Highreliability core configuration ideal for consistent feed materials—includes basic PLC controls, manual CSS adjustment option, sistem lubrifikues i centralizuar (Hydraulic adjustment optional).
2. Niveli i disponueshmërisë së lartë: Recommended for demanding multishift operations—adds full hydraulic adjustment/clearing system, sensorë të automatizuar të monitorimit të pjesëve të konsumit, extended warranty on major castings (Fakultative).
3. Custom Project Tier Engineeredtoorder solutions incorporating specific feeder lengths discharge heights conveyor configurations or specialized wear materials

Veçoritë opsionale përfshijnë:
Onboard diesel/electric dualpower module
Dust encapsulation systems
Advanced telemetry packages

Service Packages range from basic commissioning support through comprehensive annual maintenance contracts including guaranteed parts delivery schedules

Financing options are available including straight purchase capital lease or productionbased rentalto own agreements structured through our financial partners

FAQ

Q What is required at my site prior installation?
A A level stable compacted base capable of supporting total dynamic load plus adequate space around unit safe operation service access Provision threephase electrical power connection point within specified cable length

Q How does this integrate with my existing secondary tertiary circuit?
A Our engineering team will review your current flow sheet specifications ensure proper matching capacity product sizing We provide standard discharge conveyor heights adapt most common downstream equipment

Q Çfarë tipike të ofrimit kohë të çojë?
A For Standard Tier configurations lead time typically weeks following order confirmation Custom configurations require detailed engineering review will have projectspecific timeline provided quotation

Q Janë të disponueshme pjesë këmbimi?
A Yes As manufacturer maintain comprehensive inventory critical wearing structural parts We commit hour response time quote requests expedited shipping options minimize potential downtime events

P A mund të jepni garanci për performancën??
A Yes performance metrics based agreedupon material testing sample Guarantees regarding minimum throughput maximum power consumption wear rates established contractually prior purchase

Etiketat: Me shumicë Stone Crusher Plant Private Label Prodhuesi