Wholesale Slag Crusher Plant Specification

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN OPENING Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. Merrni parasysh këto pengesa të zakonshme operacionale: Veshja e parakohshme & Kohë joproduktive të paplanifikuara: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. Merrni parasysh këto pengesa të zakonshme operacionale:

Veshja e parakohshme & Kohë joproduktive të paplanifikuara: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component replacement and costly, unscheduled production stops.
Produkt i paqëndrueshëm & Cilësia e produktit: Fluctuations in slag feed size and hardness can choke conventional plants, causing output volatility and an unreliable final aggregate gradation that fails to meet specification.
Operacional i lartë & Shpenzimet e Mirëmbajtjes: Konsumi i tepërt i energjisë për ton të përpunuar, combined with laborintensive maintenance routines for liner changes and clearance adjustments, gërryen marzhet e fitimit.
Hapësirë & Kufizimet e Lëvizshmërisë: Fixed crushing installations lack flexibility for multisite projects or evolving yard layouts, locking you into a single, shpesh joefikase, rrjedha materiale.

Is your current setup delivering the consistent tonnage, cilësinë e produktit, and costperton metrics required to stay competitive? The solution lies in a purposeengineered system designed from the ground up for the unique demands of slag reduction.

2. PËRMBLEDHJE E PRODUKTIT

The Wholesale Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of blast furnace (BF) skorje, vjedhin goditje, dhe skorjet me ngjyra. Ai transformohet i madh, ushqim i parregullt i skorjeve (often up to 1m in size) në agregate të klasifikuara saktësisht për përdorim në ndërtim, aditivët e çimentos, or road base materials.

Rrjedha e punës operative:
1. Reduktimi Primar: Dumpfed or loaderfed slag is introduced into a robust primary jaw crusher or impactor, breaking down large lumps to a manageable size.
2. Para-Screening & Bypass: A grizzly or scalping screen removes fine material (030mm) prior to secondary crushing, boosting overall plant efficiency and reducing crusher wear.
3. Thërrmimi sekondar & Formimi: The precrushed material is conveyed to a secondary cone crusher or impact crusher for further size reduction and cubical product shaping.
4. Shfaqja përfundimtare & Klasifikimi: Material is screened into multiple specified fractions (p.sh., 05mm, 510mm, 1020mm) via highcapacity vibrating screens.
5. Grumbullimi i rezervave & Riqarkullimi: Materiali onspec përcillet në stoqe. Oversize material is automatically recirculated back into the secondary crusher circuit.

Fusha e Aplikimit: Ideale për fabrikat e integruara të çelikut, kontraktorët e pavarur të përpunimit të skorjeve, and largescale construction material producers handling between 50600 ton në orë.

Kufizimet: Not designed for primary rock mining operations with higher compressive strengths (>250 MPa) or for processing wet, sticky materials without prior drying or specific feeder modifications.

3. TIPARET THEMELORE

HeavyDuty Primary Breaker | Baza Teknike: Reinforced manganese steel jaws/impactor bars with optimal nip angle | Përfitimi Operacional: Sustained performance under high shock loads from large,dense slag pieces; reduces bridging and feed issues | Ndikimi i ROI: Extended service life reduces liner change frequency by an estimated 3040%, uljen e inventarit të pjesëve dhe kostot e punës.

AbrasionResistant Circuit Design | Baza Teknike: Strategic use of wearresistant liners in hoppers, bie,and conveyor transfer points; hardened alloy blow bars/cones | Përfitimi Operacional: Maintains material flow integrity and protects critical components from accelerated degradation | Ndikimi i ROI: Minimizes maintenance downtime and replacement part expenditure,directly improving plant availability.

Intelligent Discharge System | Baza Teknike: Hydraulic or mechanical adjustment of crusher discharge setting with centralised control | Përfitimi Operacional: Allows operators to finetune final product size in minutes without stopping the plant,in response to changing feed or product demands | Ndikimi i ROI: Enables rapid product switching to capture premium market prices,maximising revenue from processed slag.

Ndarja e integruar e metaleve | Baza Teknike: Overbelt magnetic separators installed at key transfer points postcrushing | Përfitimi Operacional: Automatically extracts residual ferrous metal (hekuri tramp) from the aggregate stream,purging contaminants that damage downstream equipment | Ndikimi i ROI: Protects conveyors and final product purity,increasing product value and eliminating manual recovery labor.

Centralised Greasing & Monitorimi | Baza Teknike: Automated lubrication systems for all major bearing points with lowlevel alerts | Përfitimi Operacional: Ensures optimal bearing health under highdust conditions; reduces manual lubrication tasks and associated risks | Ndikimi i ROI: Parandalon dështimet katastrofike të kushinetës,një shkak kryesor i ndërprerjes së zgjatur të paplanifikuar,and reduces routine maintenance manhours.

4. PËRPARËSITË KONKURRETARE

5. SPECIFIKIMET TEKNIKE

Gama e Kapacitetit: I konfigurueshëm nga 50 TPH te 600 TPH nominal throughput of BF Slag (dendësia e masës ~1.6 t/m³).
Kërkesat për fuqi: Ngarkesa totale e lidhur zakonisht ndërmjet 150 kW 800 kW në varësi të konfigurimit; designed for 400V/50Hz or other industrial standards.
Specifikimet e materialit: Fabrikuar nga çeliku strukturor S355JR; critical wear components in Mn18Cr2 / T500 / AR400+ plate as applicable.
Opsionet primare të thërrmuesit: Mallkimi i nofullës (Feed size up to ~1000mm) ose Primar Impact Crusher.
Opsionet e thërrmuesit sekondar: Thërrmues koni hidraulik (for harder slags) or Secondary Impact Crusher (for cubical shaping).
Plant Dimensions: Variable based on capacity; typical footprint range from 15m x 25m up to 30m x 50m for full circuit with stockpile conveyors.
Gama e funksionimit të mjedisit: Projektuar për temperaturat e ambientit nga 20°C deri në +45°C; sistemi i frenimit të pluhurit në përputhje me standardet lokale të emetimit të grimcave.

6. Skenarët e APLIKIMIT

Integrated Steel Mill – Slag Valorization

Sfida: A major steel producer was landfilling converter slag at significant cost while purchasing road base material externally.Slag hardness variability caused excessive wear in their existing crushers.
Zgjidhje: Implementation of a turnkey Wholesale Slag Crusher Plant featuring a primary impactor with hydraulic adjustment and highwear resistance alloys,followed by a secondary cone crusher for precise control.
Rezultatet:The plant now processes over 250 TPH of steel slag.Aggregate meets national road authority specifications,yielding over $1.2M annual revenue while eliminating $250k in landfill fees.Wear part life increased by over 80%.

Construction Materials Contractor – MultiSite Operations

Sfida:A contractor winning bids across multiple demolition sites needed mobile processing but required higher capacityand durability than standard portable rock plants could offer against reinforced concreteand demolition debris containing metallic waste.
Zgjidhje:A semimobile Wholesale Slag Crusher Plant skidmounted configurationwith integral magnetic separationand heavyduty prescreening.Deployed across three major urban renewal projects over two years.
Rezultatet:The plant achieved consistent throughput of180 TPH on mixed demolition materials.Product quality met strict recycling aggregate specs.Residual metal recovery provided additional scrap revenue.Plant relocation between sites was completed within one week per move,maximizing equipment utilization.

7. KONSIDERATA TREGTARE

Our Wholesale Slag Crusher Plants are offered in tiered configurations:

Paketa standarde e detyrës: Për konsistencë,fairly abrasive slags.Includes core crushing,skriningu,and basic conveying.Capacities up to150TPH.Idealfor predictable operations focused on capex minimization.
Heavy Duty Package (Rekomanduar):For highly abrasive,variable composition slags.Includes upgraded wear packages,magnetic separatorsat all stages,and automated lubrication.Capacities150–400TPH.Maximizes uptimeand total costofownership value.
Turnkey Premium Package: Includes full electrical control housewith PLC automation,dust suppression/filtration systems,and extended commissioning support.For capacities exceeding400TPHor fully automated facilities requiring minimal operator intervention.

Optional features include telescopic radial stackers,wash systemsfor fines recovery,and remote monitoring telematics.Service packages rangefrom annual inspection plans tooffsite rotor/cap rebuild servicesand guaranteed spare parts availability.Financing options including equipment leasingand projectbased financing solutions are availableto assistwith capital expenditure planning. Wholesale Slag Crusher Plant Specification

8. FAQ

Q1:What levelof preparationis requiredfor incoming slug feed?
A:The plantis designedto handlerunofmill(RoM)slag directfromthe pitor stockpile.Optimal performance assumesfeed sizewithin themaximum dimensionspecifiedfortheprimarycrusheravoidanceof excessive"gjobat"below30mmloadingthe primary chamberis beneficialbut not mandatorydue toprescreenintegration

Q2:Canyourplantbe integratedintoourexistingmaterialhandlingconveyorsystem?
A Yes Engineeringreviewsofyourcurrentlayoutare standard OurcontrolscanbeinterfacedwithmasterPLCsystems Conveyordischargeheightsandratesareconfiguredtomatchyourupstreamordownstreamequipment

Q3:Çfarë është afati kohor tipik i instalimit dhe i komisionimit?
A Foraskid mountedorsemi mobileplant onsitecommissioningtakesapproximately twotothreeweeksfollowingfoundationpreparation Fixedplantsrequiremoreextensivecivilworkswithtypicaltimelinesof eighttotwelveweeksfromgroundbreakingtofulloperation Wholesale Slag Crusher Plant Specification

Q4:Doyouprovidewearpartconsumablesguarantees?
A Wearpartperformanceisdirectlylinkedtofeedmaterialcharacteristics Weofferperformancebasedguaranteesontonnageprocessedperwearpartsetbackedbyourmaterialsscience laboratoryanalysisofyourspecificslag sample

P5:Çfarë trajnimi ofrohet për operatorët dhe stafin e mirëmbajtjes?
A Comprehensiveonsitetrainingisprovidedduringcommissioningcoveringnormaloperation startupshutdowns routine maintenancechecksandsafetyprocedures Detailedmanualsandschematicare suppliedindigitalformat

P6:Arethereoptionsfordustcontroltomeetstrictenvironmentalregulations?
A Standardplantsincludeintegratedwaterspraysystemsattransferpoints Forstricterrequirements wecanintegratebaghousefilterdustcollectionsystemsorprovideengineeringfortheirretrofit

Q7 Howdoesthepricingmodelworkforoptionalfeaturesorservicepackages?
A Baseplantpricingisclear Equipmentoptionsarepricedàlacarte Servicepackagesaretypicallyannualsubscriptionsbasedonanticipatedoperatinghours Allcommercialtermsaredetailedinproposalpriortoanycommitment