Me shumicë 250 300tph Kostoja e Uzinës së Thërrmimit të Gurit

Wholesale 250 300tph Stone Crushing Plant Cost

Përshkrimi i shkurtër:

1. PAINPOINT DRIVEN HAPING A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph stone crushing plant is the backbone of production, megjithatë performanca e tij dikton drejtpërdrejt rezultatin tuaj. Sfidat e zakonshme përfshijnë: Kohë joproduktive të paplanifikuara: Dështimet e shpeshta mekanike në komponentët kryesorë mund të…

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Detajet e produktit

Etiketat e produktit

1. HAPJE NGA PIKA E DIKIMIT

A po menaxhoni një operacion agregat me volum të lartë dhe po përballeni me pengesa të vazhdueshme që gërryejnë përfitimin? Për menaxherët e impianteve dhe kontraktorët inxhinierikë, a 250300 tph stone crushing plant is the backbone of production, megjithatë performanca e tij dikton drejtpërdrejt rezultatin tuaj. Sfidat e zakonshme përfshijnë:

Kohë joproduktive të paplanifikuara: Dështimet e shpeshta mekanike në komponentët kryesorë mund të ndalojnë të gjithë linjën tuaj, kushton mijëra në orë në prodhim të humbur dhe punë të papunë.
Produkt jo konsistent & Cilësia e produktit: Fluctuations in final product gradation and excessive fines generation lead to rejected loads, materiali i tretur, dhe klientë të pakënaqur.
SkyHigh Operational Costs: Spiking energy consumption from inefficient crushing circuits and relentless wear part replacement cycles create unpredictable operating expenses.
Kufizimet e shkallëzueshmërisë: Dizajni jo fleksibël i impianteve përpiqet të përshtatet me ndryshimin e materialit për ushqim ose kërkesën e tregut për specifika të ndryshme agregate, limiting revenue opportunities.
Complex Maintenance Regimes: Overly complicated layouts and nonstandard components increase mean time to repair (MTTR), placing excessive strain on your maintenance team.

Pyetja qendrore është: si arrini të besueshme, costperton crushing at a 250300tph scale while maintaining control over product quality and operational expenditure? Me shumicë 250 300tph Kostoja e Uzinës së Thërrmimit të Gurit

2. PËRMBLEDHJE E PRODUKTIT

The proposed solution is a stationary 250300tph hard rock crushing and screening plant. Kjo është një e plotë, integrated processing system engineered for granite, bazalt, gur gëlqeror, dhe agregate të tjerë gërryes. Rrjedha e punës operative është projektuar për të vazhduar, prodhimi me volum të lartë:

1. Thërrmimi primar: Ushqimi i derdhjes zvogëlohet nga një polic i fuqishëm i nofullës ose ndikimi kryesor.
2. E mesme & Reduktimi terciar: Material is conveyed to cone crushers or further impactors for precise size reduction to required specifications.
3. Shqyrtimi i materialit: Vibrating screens accurately separate crushed material into defined product fractions (p.sh., 05mm, 510mm, 1020mm).
4. Grumbullimi i rezervave & Duke përcjellë: Finished products are transferred via radial stackers or fixed conveyors to designated stockpiles.

Fusha e Aplikimit: Ideale për operacionet e guroreve në shkallë të gjerë, mbështetjen e projekteve të mëdha të infrastrukturës (autostrada, hekurudhat), and commercial aggregate supply hubs requiring consistent, prodhimi i tonazhit të lartë.

Kufizimet kryesore: This configuration is designed as a stationary or semistationary plant; frequent relocation requires significant dismantling effort. Optimal performance assumes competent feed size control and consistent raw material hardness within design parameters.

3. TIPARET THEMELORE

Dizajni i bimëve modulare | Baza Teknike: E para-inxhinieruar, nënstruktura së bashku | Përfitimi Operacional: Significantly reduced site installation and commissioning time versus traditional weldedonsite plants. Future reconfiguration or expansion is structurally simplified. | Ndikimi i ROI: Koha më e shpejtë e të ardhurave; reduced civil works and labor costs during setup by an estimated 30%.

Automatizimi Inteligjent i Dhomës Thërrmuese | Baza Teknike: Hydraulic adjustment and clearing systems with PLCbased control logic. | Përfitimi Operacional: Realtime adjustment of crusher settings compensates for feed variations; automatic clearing protects machinery from tramp metal or overloads without stopping the line. | Ndikimi i ROI: Maximizes crusher uptime; reduces liner wear costs through optimal chamber utilization; përmirëson konsistencën e produktit.

Finalja e nivelit 4 / Stage V DieselElectric Hybrid Power Option | Baza Teknike: Diesel generator sets power electric motors on all units, eliminating individual diesel engines on conveyors and screens. | Përfitimi Operacional: Substantial fuel savings (tregojnë të dhënat në terren 1822% përmirësim), reduced noise footprint, and singlepoint refueling enhance site logistics and permit compliance. | Ndikimi i ROI: Lower direct operating cost per ton; decreased carbon tax liability in regulated regions.

Grasimi i centralizuar & Sistemi i kontrollit PLC | Baza Teknike: Automated lubrication stations service all major bearing points from a single panel; full plant monitoring via touchscreen HMI. | Përfitimi Operacional: Ensures critical components receive correct lubrication on schedule, zgjatjen e jetës së kushinetave. Operators manage the entire flow from one location, improving safety and response time. | Ndikimi i ROI: Predictable maintenance scheduling prevents catastrophic bearing failures; reduces labor hours for daily checks.

HighAbrasion Material Handling Circuit | Baza Teknike: AR400 steel liners in hoppers and chutes; transportues rezistent ndaj ndikimit; multiply conveyor belts with ceramic lagging on drive pulleys. | Përfitimi Operacional: Dramatically extends the service life of wear components in contact with abrasive stone flow, minimizing unplanned stoppages for replacements. | Ndikimi i ROI: Lowers consumables inventory cost and direct material expense over the plant's operational lifetime.

4. PËRPARËSITË KONKURRETARE

_Improvement percentages based on internal lifecycle analysis vs. standard OEM offerings in comparable duty._

5.SPECIFIKIMET TEKNIKE

Kapaciteti i projektuar i xhiros: 250 300 tonë metrikë në orë (275 330 short tons per hour), në varësi të fortësisë së materialit ushqimor (<200 MPa rekomandohet) dhe madhësia e kërkuar e produktit.
Opsionet primare të thërrmuesit: Mallkimi i nofullës (PEV900×1200) ose Primar Impact Crusher (Φ1600×1600mm).
Thërrmues sekondar/terciar: Two units of MultiCylinder Hydraulic Cone Crushers (HPC315).
Ekranet vibruese: Two units of 3deck heavyduty screens (3YK3072).
Fuqia totale e instaluar: Përafërsisht 800 950 kW.
Specifikimet kryesore të materialit: Korniza kryesore e prodhuar nga çeliku Q345B; crusher mantles/concaves in Mn18Cr2; screen mesh panels highcarbon steel with optional polyurethane panels.
Gjurma e përgjithshme e bimëve (L×W×H): ~85m ×65m ×15m (varies with conveyor configuration).
Gama e funksionimit të mjedisit: Designed for ambient temperatures from 20°C to +45°C with appropriate oil specifications.

6. Skenarët e APLIKIMIT

Large Basalt Quarry Expansion

Sfida: A regional quarry needed to increase output from200tph to over280tph to fulfill a highway contract but was constrained by an aging,twostage plant that produced excessive flakiness in final product.
Zgjidhje: Implementation of a turnkey250300tph threestage crushing plant featuring a jaw crusher primary,two cone crushers for secondary/tertiary duties,and highfrequency finishing screens.
Rezultatet: Plant achieved sustained295tph output.Product shape met strict ENand ASTMspecifications for asphalt layers.Downtime related to blockages was reduced by60%,ensuring reliable supply for the project timeline.

Integrated Limestone Processing for Cement & Agregat

Sfida: A mining operation sought to simultaneously produce raw feed for its cement plantand highquality concrete aggregates from the same limestone deposit,maximizing resource utilization.
Zgjidhje: A flexible250300tph dualcircuitplantwith strategic screening pointsand diverter gates allowed precise routing of materialto eitherthe aggregate finishing circuitor the raw mill feed stockpile.
Rezultatet: The operation gained the abilityto dynamically allocate upto120tphofmaterial as cement plant feed while maintaining180tphtoaggregate products,based on realtime demand,increasing overall revenueper tonof minedmaterialbyan estimated22%.

Ndërtim Urban& Demolition Waste Recycling Hub

Sfida:A recycling center processing C&Dwaste required higher volume throughputand cleaner final products but faced issueswith variable feed compositionandcontaminants causing frequent jams.
Zgjidhje:A ruggedized250tphcrushingplant centeredonahighinertia primary impactcrusherwith hydraulic apron adjustmentandreinforced discharge belt magnetsfor ferrous removal.Replaceable modular wear sections were specified throughoutthematerial flow path.
Rezultatet:System reliably processes mixed C&Ddebris at240+tph,increasingplant revenuecapacity.Contaminationrelatedstoppages decreasedbyover70%,andthe modularwear systemslashed component replacement downtimebyhalf.

Konsiderata Komerciale

Equipment pricingfora complete250–300 tphstonecrushingplantis projectspecific,dependenton configured options.Pricing typically falls into three tiers:

• Niveli 1(Konfigurimi i bazës):Includes corecrushingandscreeningunits,basic steel structure,andstandard electrical controls.Financing available through partner institutionswith36–60month terms common.

• Niveli 2(Paketa e përmirësuar):Addsfeatureslike thecentralizedgreasing system,Tier4F hybridpoweroption,andpremiumwearlinermaterials.Includesan extendedwarranty packagecoveringmajorcomponents fortwo years/4，000orët e punës。

• Niveli 3(Zgjidhje në dorë):Comprehensive scope coveringfoundation drawings，supervisionofinstallation&vënien në punë，andonsite operator training.Mayinclude multiyear serviceagreementswith guaranteed parts availability response times。 Me shumicë 250 300tph Kostoja e Uzinës së Thërrmimit të Gurit

Optional featuresinclude dust suppression systems，rrethime akustike，advancedrockbreaker systemsforprimaryfeed，andremote monitoring telematics packages。

Service packagesrangefrom scheduledpreventativemaintenance visitsto full–scope operational&maintenance contracts whichfixcostper–tonfor wear partsandlabor providingbudgetary certainty。

FAQ

P:What if myfeedmaterial hardness exceedsyour recommendedspecification?
A:Theplant’scorecomponentscanbe respecifiedforhigherduty(e.g.,differentcrusherchamberprofiles，heavier–dutyliners).This mayadjustthe throughputcapacitybutensuresreliability.We conductafeedmaterialanalysis torecommendthe precisemodificationsrequired。

P：How quicklycan suchaplant becommissionedonsite？
A：Fora preengineeredmodularplant，fromdeliveryofall componentsto mechanicalcompletiontypicallyrequires6–8weekswith prepared foundationsanda dedicatederectioncrew。Electricalcommissioningaddsadditionaltime。

P：Whatisthetypicalleadtimefromorderto delivery？
A：Konfigurimet e parazgjedhura，leadtimesrangebetween16and24weeks。Complexcustomizationsmayextendthisperiod。Firm schedulesareprovideduponprojectfinalization。

P：Canyou provideperformanceguarantees？
A：po。We offerguaranteedcapacitiesbasedon agreedfeedmaterial samplesandspecificproductgradations。Theseareformalizedinthecontractpriorto manufacturing。

P：Areyourplants compatiblewithexistingequipmentwe own？
A：Integrationis often feasible。Our engineeringteam canreviewyourlayoutandconveyorinterfacepoints todetermine compatibilityanddesignnecessarytransition piecesorcontrolsysteminterfaces。

P：Whatistheexpectedlifespanofthemainstructuralcomponents？
A：Themainplant structureisfabricatedfora20+yeardesignlife underminestandardoperatingconditions。Strategicwearcomponentslikelinerplatesaredesignedasconsumableswithpredictablereplacementintervals。

P：Doyouofferoperator training？
A：Comprehensive trainingforthecrushingplantsoperatorsandmaintenancecrewis includedwith everysupply．This coversdailyoperations，procedurat rutinë të mirëmbajtjes，andsafetyprotocols．

Etiketat: Me shumicë 250 300tph Kostoja e Uzinës së Thërrmimit të Gurit