White Label Stone Crusher Machine Porosi minimale
1. HAPJE NGA PIKA E DIKIMIT
Are you managing a crushing operation where inconsistent product gradation, frequent component wear, dhe pushimet e paplanifikuara po gërryejnë marzhet tuaja? For plant managers and procurement officers sourcing white label stone crusher machines, sfidat janë specifike dhe të kushtueshme. Sourcing from an unknown supplier often leads to machines that underperform in realworld conditions, causing bottlenecks in your aggregate production line. How do you ensure the equipment you brand meets the rigorous demands of your clients without compromising on reliability or requiring constant technical support? The core issue lies not just in finding a crusher, but in securing a white label stone crusher machine built on proven engineering that delivers consistent throughput, minimizes lifetime operating costs, and protects your company’s reputation. This content addresses the critical specifications and commercial considerations for your next white label equipment investment.
2. PËRMBLEDHJE E PRODUKTIT
This product is a primary or secondary jaw crusher unit designed for white label manufacturing and private branding. Engineered for the reduction of hard rock, granit, bazalt, dhe zhavorr lumi, it transforms raw feed into consistent aggregate for construction and road base materials.
Rrjedha e punës operative:
1. Marrja e ushqimit: Raw material is loaded into the vibratory feeder hopper, regulating flow into the crushing chamber.
2. Thërrmimi me ngjeshje: The fixed and movable jaw plates apply intense mechanical pressure, fracturing the stone against itself.
3. Cilësimi i shkarkimit: Materiali i grimcuar del përmes një hendeku të rregullueshëm në fund (Cilësimi i anës së mbyllur të CSS), përcaktimi i madhësisë së produktit përfundimtar.
4. Përcjellja e produktit: Processed aggregate is discharged onto a conveyor system for stockpiling or further processing.
Fusha e Aplikimit: Ideal for stationary plants or mobile crushing setups in quarrying, minierave, dhe ndërtimi & rrënimi (C&D) riciklimi. Suitable for feed sizes up to 80% të dimensionit të hapjes së ushqimit.
Kufizimet: Not designed for highly abrasive materials without specific alloy liner options. Maximum capacity is dependent on material hardness, dendësia, dhe raporti i kërkuar i reduktimit.
3. TIPARET THEMELORE
Dhoma e Thërrmimit të Thellë & Kinematika e optimizuar | Baza Teknike: Increased nip angle and longer stroke at the chamber bottom | Përfitimi Operacional: Enhances throughput capacity and promotes interparticle crushing for improved particle shape | Ndikimi i ROI: Higher yield per operating hour reduces costperton metric.
Korniza kryesore e fabrikuar e HeavyDuty | Baza Teknike: Highstrength steel plate with reinforced ribbing, stressrelieved welding | Përfitimi Operacional: Provides structural integrity under dynamic loads, resisting fatigue and misalignment over long service life | Ndikimi i ROI: Minimizon rrezikun e dështimit katastrofik të kornizës, zgjatjen e jetës së shërbimit të makinës përtej 10+ vjet.
Sistemi i rregullimit të ndërrimit hidraulik | Baza Teknike: Zëvendëson pllakat tradicionale manuale me një cilindër hidraulik të dyfishtë | Përfitimi Operacional: Allows remote adjustment of the crusher discharge setting for quick product size changes and provides overload protection by releasing upon uncrushable material | Ndikimi i ROI: Redukton kohën e ndërprerjes deri në 80% compared to manual systems and prevents damage from tramp metal.
Veshjet BoltOn | Baza Teknike: Modular cheek plates and jaw dies secured with captive bolts | Përfitimi Operacional: Enables fast liner replacement from the sides of the crusher without dismantling the frame or moving major components | Ndikimi i ROI: Cuts planned maintenance time by approximately 50%, rritja e disponueshmërisë së impiantit.
Kushinetat sferike me rul & Vulat e Labirintit | Baza Teknike: Kushinetat me përmasa të mëdha të vlerësuara për ngarkesa të rënda radiale dhe shtytje, protected by multistage sealing | Përfitimi Operacional: Ensures reliable operation under peak loads while effectively excluding dust and contaminants from bearing housing | Ndikimi i ROI: Zgjat intervalet e shërbimit të kushinetave me 3x, reducing lubrication costs and premature failure risk.
4. PËRPARËSITË KONKURRETARE
| Metrikë e performancës | Standardi i Industrisë (EntryLevel White Label) | Our White Label Stone Crusher Machine Solution | Avantazhi (% Përmirësimi) |
| : | : | : | : |
| Liner Life (Granit gërryes) | ~ 120,000 ton | ~ 180,000 ton (with optional MN18 jaws) | +50% |
| Konsumi mesatar i energjisë (t/kWh) | 0.8 1.0 t/kWh | 1.1 1.3 t/kWh (kinematikë e optimizuar) | +25% Efikasiteti |
| Koha e rregullimit të CSS (Mekanike në Hidraulike) | 60 90 minuta (rregullimi i shiritit) | <10 minuta (rregullimi hidraulik) | 85% Koha e ndërprerjes |
| Niveli i zhurmës në 1 Metër (Operacionale) | ~ 110 dBA (typical unshielded) | ~85 dBA (with integrated acoustic enclosures)¹| Përputhshmëri e përmirësuar e vendit të punës |
¹Optional feature
5. SPECIFIKIMET TEKNIKE
Emërtimi i modelit: WLJC1200x800
Hapja e furnizimit: 1200mm x 800 mm (47" x 31")
Madhësia maksimale e furnizimit: 650mm gjatësia e skajit
Gama e cilësimeve anësore të mbyllura: 75mm 200 mm
Gama e Kapacitetit: 180 450 ton në orë (në varësi të materialit & CSS)
Kërkesa e fuqisë së makinës: 110 kW /150 Motor elektrik HP
Pesha totale (Vetëm polic): Përafërsisht 24,000 kg
Specifikimet kryesore të materialit:
Kornizë: ST523 Steel Plate
Pllaka standarde të nofullës: Mn14Cr2
Optional Jaw Plates: Mn18Cr2 / Mn22Cr2 for high abrasion
Materiali i boshtit: Forged42CrMo4 Alloy Steel
Gama e temperaturës së funksionimit: 20°C deri +45 °C (me lubrifikantë të përshtatshëm)
Kontrolli i emetimit të pluhurit: Compatible with dry fog or baghouse filter systems.
6. Skenarët e APLIKIMIT
Aggregate Quarry Expansion Project – Southeast Asia
Sfida: A regional contractor needed to privatelabel reliable equipment for a new granite quarrying venture but faced stringent product cubicity requirements for premium concrete aggregates from their clients.
Zgjidhje: Implementation of our white label stone crusher machine with its optimized deepchamber design was specified as their primary jaw unit.
Rezultatet: Field data showed a consistent production of over 380 TPH while achieving a flakiness index below 15%, meeting premium aggregate specs directly from the primary stage.
C&D Recycling Plant – European Market
Sfida: A recycling firm branding its own equipment line required a robust primary crusher capable of handling reinforced concrete with intermittent tramp metal without causing frequent shutdowns or damage.
Zgjidhje: Their branded fleet incorporated our white label jaw crusher equipped with the hydraulic toggle system as standard.
Rezultatet: The automatic releaseandreset function processed uncrushable materials without operator intervention on multiple occasions per week. This resulted in an estimated saving of 40 hours of unplanned downtime in the first six months alone.
7. KONSIDERATA TREGTARE
Our white label stone crusher machine program is structured to provide scalable solutions for OEMs and largescale contractors.
Nivelet e çmimeve & MOQ Structure
Base Unit Price applies to orders of 5 units or more.
Tiered discounts are available for orders exceeding 10 units annually.
Minimum Order Quantity is negotiable based on longterm partnership agreements.
Karakteristikat opsionale & Përshtatje
Features such as integrated motor mounts,disqet me frekuencë të ndryshueshme ,different livery paint schemes,and custom control panel branding are available at additional cost.Specific wear part metallurgy can be selected based on target application.
Paketat e Shërbimit
Technical documentation packages,CAD drawings for integration,and comprehensive parts manuals are provided.Training modules for maintenance crews can be licensed.Field service support contracts are available through our partner network.
Opsionet e financimit
We work with international export credit agencies to facilitate project financing.Bulk order leasing structures can be arranged through thirdparty partners upon request.
FAQ
What level of customization is possible with this white label program?
We offer modular customization including paint color,custom logo placement on guards,and selection from predefined optional features.The core geometryand major components remain standardizedto ensure performance reliabilityand parts commonality across your fleet.
How does this machine integrate with existing screening/conveying equipment?
The unit is designed with standard discharge heightsand mounting points.Common industry practices dictate integration via fieldfabricated feed hoppersand discharge chutes.We supply comprehensive interface drawings detailing load pointsand clearances to facilitate smooth integrationby your engineering team
What is included in your technical support package?
Each order includesa complete digital dossier containing assembly drawings,a parts bookwith OEMequivalent numbers,a recommended maintenance schedule,and basic operational manuals.We provide remote commissioning supportvia video link.For an additional feeonsite commissioning supervisionis available
Can you provide wear part consumption forecastsfor financial modeling?
Yes.Based on provided feed material analysis(indeksi i gërryerjes,Silicacontent),we can generate datadriven forecastsfor jaw liner lifecyclein operating hoursor tonnes processed.This allowsfor accurate operational cost modelingper cubic meterof output
What are typical lead timesfor delivery after finalizing specifications?
For standard configuration orderslead times range between 1216 weeksexworksfrom order confirmationand receiptof deposit.Customizationsmay extend this timelinewhich will be confirmed duringthe project planning phase








